Installation Instructions for Kia Sorento and Hyundai Santa Fe Sport (5 Passenger)

Part Numbers:

• 75772
• 44689
• 87634

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• 2 Phillips Screwdriver

• Wrenches: 17mm, 19mm
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Spare Tire:

   • Lower and remove the spare tire. The tire release is located under the storage compartment in the back of the vehicle.

2. Remove Rear Plastic Covers:

   • Remove the driver-side rear plastic cover by unscrewing the fasteners with a #2 Phillips screwdriver and removing (4) plastic push pins.
   • Repeat for the passenger-side rear plastic cover, removing the fasteners and (3) plastic push pins. Save all removed items.

3. Lower Exhaust:

   • Detach the rear and side exhaust hangers to lower the exhaust system.

4. Raise Hitch into Position:

   • Lift the hitch into position and insert M12 bolts through the bracket and frame.
   • Note: If the bumper locator pin interferes with the hardware, trim it with an angle grinder at the shoulder for proper clearance.

5. Insert M10 Bolts:

   • Insert M10 bolts through the bracket into the frame. Hand-tighten the bolts.

6. Torque Bolts:

   • Tighten the M10 bolts first, then the M12 bolts, to the specified torque values below.

7. Reinstall Exhaust Hangers:

   • Reattach the exhaust hangers to their mounts.

8. Trim and Reinstall Plastic Covers:

   • Trim the rear plastic covers as shown in Figure 2. Raise them back into position and reinstall the fasteners and push pins removed earlier.
   • Note: Obtain the vehicle owner's approval before cutting the plastic covers.

9. Reinstall Spare Tire:

   • Ensure the spare tire is seated properly when reinstalling.

Hardware List:

• Qty (4): Bolt M12 x 1.75 x 120 CL8.8
• Qty (4): Bolt M10 x 1.25 x 30 CL10.9
• Qty (8): Conical Washer – 1/2"
• Qty (4): Conical Washer – 7/16"
• Qty (4): Nut M12 x 1.75 CL10
• Qty (1): Spacer Plate

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Distributing
  • Max Gross Trailer Weight: 5,250 lbs (2,381 kg)
  • Max Tongue Weight: 525 lbs (238 kg)
• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 3,500 lbs (1,587 kg)
  • Max Tongue Weight: 525 lbs (238 kg)

Manufacturer Notes:

• Tighten all M12 CL8.8 fasteners to 72 lb-ft (98 N*m).
• Tighten all M10 CL10.9 fasteners to 40 lb-ft (54 N*m).
• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions

Part Numbers:

• 75772
• 44689
• 87634

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• 2 Phillips Screwdriver

• Wrenches: 17mm, 19mm
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Spare Tire:

   • Lower and remove the spare tire. The tire release is located under the storage compartment in the back of the vehicle.

2. Remove Rear Plastic Covers:

   • Remove the driver-side rear plastic cover by unscrewing the fasteners with a #2 Phillips screwdriver and removing (4) plastic push pins.
   • Repeat for the passenger-side rear plastic cover, removing the fasteners and (3) plastic push pins. Save all removed items.

3. Lower Exhaust:

   • Detach the rear and side exhaust hangers to lower the exhaust system.

4. Raise Hitch into Position:

   • Lift the hitch into position and insert M12 bolts through the bracket and frame.
   • Note: If the bumper locator pin interferes with the hardware, trim it with an angle grinder at the shoulder for proper clearance.

5. Insert M10 Bolts:

   • Insert M10 bolts through the bracket into the frame. Hand-tighten the bolts.

6. Torque Bolts:

   • Tighten the M10 bolts first, then the M12 bolts, to the specified torque values below.

7. Reinstall Exhaust Hangers:

   • Reattach the exhaust hangers to their mounts.

8. Trim and Reinstall Plastic Covers:

   • Trim the rear plastic covers as shown in Figure 2. Raise them back into position and reinstall the fasteners and push pins removed earlier.
   • Note: Obtain the vehicle owner's approval before cutting the plastic covers.

9. Reinstall Spare Tire:

   • Ensure the spare tire is seated properly when reinstalling.

Hardware List:

• Qty (4): Bolt M12 x 1.75 x 120 CL8.8
• Qty (4): Bolt M10 x 1.25 x 30 CL10.9
• Qty (8): Conical Washer – 1/2"
• Qty (4): Conical Washer – 7/16"
• Qty (4): Nut M12 x 1.75 CL10
• Qty (1): Spacer Plate

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Distributing
  • Max Gross Trailer Weight: 5,250 lbs (2,381 kg)
  • Max Tongue Weight: 525 lbs (238 kg)
• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 3,500 lbs (1,587 kg)
  • Max Tongue Weight: 525 lbs (238 kg)

Manufacturer Notes:

• Tighten all M12 CL8.8 fasteners to 72 lb-ft (98 N·m).
• Tighten all M10 CL10.9 fasteners to 40 lb-ft (54 N·m).
• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

For complete warranty instructions, please download the full installation PDF.