Installation Instructions for Toyota Avalon

Part Numbers:

• 36293
• 06295
• 90195

Wiring Access Location:

• PC3, PC4

Tools Required:

• Drill with 1/2" Bit
• Wrenches: 11/16", 14mm, 17mm
• Hitch requires a 1/2" pin and clip.

Step-by-Step Instructions:

1. Prepare Vehicle Frame:

   • Remove tie-down brackets and bolts from each side of the vehicle frame.
   • Return tie-down brackets to the vehicle owner.
   • Remove (2) 10mm bolts holding the exhaust hanger to the vehicle.

2. Install Hitch:

   • Raise the hitch into position above the fascia tab.
   • Install (2) 10mm bolts and conical toothed washers as shown in Figure 1.

   For Exhaust Hanger Configuration:

   • Install the 10mm bolts with conical toothed washers supplied with the hitch.
   • Ensure the spacer plate is sandwiched between the exhaust hanger and the frame.

3. Drill Additional Holes:

   • Using the hitch as a template, drill (2) 1/2" holes in the vehicle frame as shown in Figure 1.

4. Secure Fasteners:

   • Insert M10 x 1.25 x 30mm CL8.8 bolts with conical toothed washers through the drilled holes, as shown in Figure 1.
   • Tighten all fasteners to the specified torque values:
     • Tighten M10 bolts to 38 lb-ft (52 N*m).
     • Tighten 3/8"-16 U-bolt nuts to 25 lb-ft (34 N*m).

5. Reinstall Components:

   • Raise the exhaust back into position and secure with the original fasteners.
   • Reattach the fascia tab and secure all wiring with cable ties to the cross member.

Hardware List:

• (2) M10 x 1.25 x 30mm CL8.8 Bolts
• (2) Conical Toothed Washers
• (2) 3/8"-16 U-bolts
• (4) 3/8"-16 Nuts
• Spacer Plate (to be sandwiched between exhaust hanger and frame)

Safety Notes:

• Use only the drawbar shown for correct bumper clearance and height.
• The drawbar must be used in the RISE position only.
• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Do not exceed the vehicle manufacturer's towing ratings.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Drawbar Kit: 36061 (sold separately, includes pin and clip)
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Toyota Avalon

Part Numbers:

• 36293
• 06295
• 90195

Wiring Access Location:

• PC3, PC4

Tools Required:

• Drill with 1/2" Bit
• Wrenches: 11/16", 14mm, 17mm
• Hitch requires a 1/2" pin and clip.

Step-by-Step Instructions:

1. Prepare Vehicle Frame:

   • Remove tie-down brackets and bolts from each side of the vehicle frame.
   • Return tie-down brackets to the vehicle owner.
   • Remove (2) 10mm bolts holding the exhaust hanger to the vehicle.

2. Install Hitch:

   • Raise the hitch into position above the fascia tab.
   • Install (2) 10mm bolts and conical toothed washers as shown in Figure 1.

   For Exhaust Hanger Configuration:

   • Install the 10mm bolts with conical toothed washers supplied with the hitch.
   • Ensure the spacer plate is sandwiched between the exhaust hanger and the frame.

3. Drill Additional Holes:

   • Using the hitch as a template, drill (2) 1/2" holes in the vehicle frame as shown in Figure 1.

4. Secure Fasteners:

   • Insert M10 x 1.25 x 30mm CL8.8 bolts with conical toothed washers through the drilled holes, as shown in Figure 1.
   • Tighten all fasteners to the specified torque values:
     • Tighten M10 bolts to 38 lb-ft (52 N*m).
     • Tighten 3/8"-16 U-bolt nuts to 25 lb-ft (34 N*m).

5. Reinstall Components:

   • Raise the exhaust back into position and secure with the original fasteners.
   • Reattach the fascia tab and secure all wiring with cable ties to the cross member.

Hardware List:

• (2) M10 x 1.25 x 30mm CL8.8 Bolts
• (2) Conical Toothed Washers
• (2) 3/8"-16 U-bolts
• (4) 3/8"-16 Nuts
• Spacer Plate (to be sandwiched between exhaust hanger and frame)

Safety Notes:

• Use only the drawbar shown for correct bumper clearance and height.
• The drawbar must be used in the RISE position only.
• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Do not exceed the vehicle manufacturer's towing ratings.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Drawbar Kit: 36061 (sold separately, includes pin and clip)
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for Modulite® HD Protector Vehicle Wiring

Part Number:

• 119148

Tools Required:

• Phillips Head #2 Screwdriver
• Wire Cutters
• Wire Strippers/Wire Crimpers
• Tester or Volt Meter
• Socket & Ratchet Set
• Drill with 3/32” Drill Bit
• Double-Sided Tape

Step-by-Step Instructions:

Tow Vehicle Inputs - Determination:

1. Disconnect and isolate the vehicle's negative battery terminal.
   • Warning: Read and follow all warnings and instructions on the tow vehicle's battery.
2. Splice the tow harness input wires to the vehicle as determined.
   • Caution: Use appropriate gauge wire splices. Blue taps are for 16-18 gauge wires only.

Harness Installation:

1. Determine the mounting location of the module and secure it using the double-sided tape provided.
   • Warning: Mount the module with the epoxy side pointed towards the ground to prevent water buildup.
2. Locate a suitable grounding point near the module, such as an existing ground stud, or drill a 3/32” hole to secure the white wire using the provided eyelet and screw.
   • Caution: Verify what is behind any surface before drilling to avoid damage or personal injury.
3. Route the power wire to the vehicle’s positive battery terminal. Use the provided fuse holder, butt connector, and ring terminal to connect to the battery.
   • Do not insert the 15 amp fuse yet.
   • Caution: Ensure the module is connected to a constant power source and avoid routing the wire near hot pipes, heat shields, fuel tanks, or pinch points.

Completion:

1. Secure the harness with cable ties provided to prevent damage or rattling.
2. Reconnect the vehicle's negative battery cable.
3. Insert the 15 amp fuse into the fuse holder and close the cap.
4. Test the installation using a test light or trailer. Check each function independently and in combination.

Hardware List:

• 8 × Cable Ties, 8.5”
• 1 × 15 AMP Fuse
• 2 × Ring Terminals
• 1 × Fuse Holder
• 2 × Yellow Butt Connectors
• 1 × Self-Tapping Screw
• 4 × Blue Taps
• 1 × Spade Terminal

Wiring Outputs:

• White Wire: Ground
• Brown Wire: Tail
• Yellow Wire: Left Turn/Brake
• Green Wire: Right Turn/Brake
• Red Wire: Stop (for 3-wire systems only)

Safety Notes:

• Always read and follow all warnings and instructions included with the product and the vehicle's manual.
• Do not exceed the manufacturer’s towing capacity or the product’s amperage ratings.
• Wear safety glasses and use all necessary safety precautions during installation.

Troubleshooting Guide:

• 4-Flat Not Functioning: Ensure input wires are correctly installed and repeat testing after removing the 15 amp fuse for 10 seconds.
• No Power to 4-Flat: Check the chassis ground and ensure the module is properly connected to a constant power source.

Specifications:

• Installation Time: Approximately 45 minutes
• Compatibility: Does not work with multiplex vehicles (BM, BT, or BTT). Use part numbers 119190 or 119250 for these systems.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

For warranty information, please download the full installation PDF.