Installation Instructions for Ford Escape, Mercury Mariner, and Mazda Tribute

Part Numbers:

• 36501
• 90108
• 06120

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Wrenches: 7/8"
• Drill Bits: 1" and 3/8" (if tie-down bracket is present)
• Pull Wire (provided)

Step-by-Step Instructions:

1. Prepare Frame Rails:

   • If access holes for bolts and spacers exist in the frame rails, there is no need to drill.
   • For vehicles with tie-down brackets, some interference with the end-of-frame access hole on the driver’s side may occur. Refer to Figure 1.

2. Insert Rearward Hardware:

   • Use the pull wire method (Figure 3) to insert a carriage bolt and spacer into the rearward holes of each frame rail.
   • Leave pull wires attached. Ensure spacers remain independent of bolts to prevent binding.

3. Position Hitch:

   • Feed pull wires through the slots in the hitch.
   • Raise the hitch into position, guiding it onto the carriage bolts. Remove the pull wires carefully.
   • Attach conical washers and hex nuts to the bolts. Hand-tighten all fasteners.

4. Install Remaining Hardware:

   • Using the same access holes as in Step 2, insert the remaining carriage bolt and spacer into each frame rail with the pull wire.
   • Repeat the process to secure the hitch.

5. Tighten Fasteners:

   • Tighten all 1/2"-13 GR5 fasteners to 75 ft-lbs (102 N*m) using a torque wrench.

6. Finish Installation:

   • Paint any bare metal to prevent rust.
   • Inspect the hitch to ensure proper alignment and secure attachment.

Hardware List:

• (4) Carriage Bolt 1/2"-13 x 1.75" GR5
• (4) Spacer Block
• (4) Conical Washer
• (4) Hex Nut 1/2"-13

Safety Notes:

• Regularly check all fasteners and the hitch ball to ensure secure attachment.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Do not cut access or attachment holes with a torch.
• Observe safety precautions when working beneath the vehicle.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,589 kg) trailer weight, 300 lbs (136 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Drawbar must be used in the drop position only.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Drawbar Kit: 36051 (sold separately)
• Fastener Kit: 36501F
• Installation time for professional installers is approximately 30 minutes.
• For additional assistance, refer to the manual or scan the QR code provided.

Installation Instructions for Ford Escape, Mercury Mariner, and Mazda Tribute

Part Numbers:

• 36501
• 90108
• 06120

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Wrenches: 7/8"
• Drill Bits: 1" and 3/8" (if tie-down bracket is present)
• Pull Wire (provided)

Step-by-Step Instructions:

1. Prepare Frame Rails:

   • If access holes for bolts and spacers exist in the frame rails, there is no need to drill.
   • For vehicles with tie-down brackets, some interference with the end-of-frame access hole on the driver’s side may occur. Refer to Figure 1.

2. Insert Rearward Hardware:

   • Use the pull wire method (Figure 3) to insert a carriage bolt and spacer into the rearward holes of each frame rail.
   • Leave pull wires attached. Ensure spacers remain independent of bolts to prevent binding.

3. Position Hitch:

   • Feed pull wires through the slots in the hitch.
   • Raise the hitch into position, guiding it onto the carriage bolts. Remove the pull wires carefully.
   • Attach conical washers and hex nuts to the bolts. Hand-tighten all fasteners.

4. Install Remaining Hardware:

   • Using the same access holes as in Step 2, insert the remaining carriage bolt and spacer into each frame rail with the pull wire.
   • Repeat the process to secure the hitch.

5. Tighten Fasteners:

   • Tighten all 1/2"-13 GR5 fasteners to 75 ft-lbs (102 N*m) using a torque wrench.

6. Finish Installation:

   • Paint any bare metal to prevent rust.
   • Inspect the hitch to ensure proper alignment and secure attachment.

Hardware List:

• (4) Carriage Bolt 1/2"-13 x 1.75" GR5
• (4) Spacer Block
• (4) Conical Washer
• (4) Hex Nut 1/2"-13

Safety Notes:

• Regularly check all fasteners and the hitch ball to ensure secure attachment.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Do not cut access or attachment holes with a torch.
• Observe safety precautions when working beneath the vehicle.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,589 kg) trailer weight, 300 lbs (136 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Drawbar must be used in the drop position only.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Drawbar Kit: 36051 (sold separately)
• Fastener Kit: 36501F
• Installation time for professional installers is approximately 30 minutes.
• For additional assistance, refer to the manual or scan the QR code provided.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.