Installation Instructions for Toyota RAV4

Part Numbers:

• 36588
• 90248
• 06172

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• Sockets: 10mm, 12mm, 17mm, 19mm

Installation Time:

• Estimated: 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Remove Plastic Appearance Panel:

   • On the driver side, use a flat head screwdriver and a 10mm socket to remove two (2) plastic rivets and one (1) flange nut from the panel.
   • Return the panel to the vehicle owner.

2. Remove Tie-Down Bracket:

   • Use a 17mm socket to remove two (2) bolts from the tie-down bracket on the driver side.
   • Return the tie-down bracket and bolts to the vehicle owner.

3. Lower the Exhaust:

   • Remove one (1) rubber isolator from the exhaust rod on the passenger side to lower the exhaust.

4. Remove Exhaust Rod:

   • Use a 12mm socket to remove two (2) bolts securing the exhaust rod near the trunk pan.
   • Return the exhaust rod to the vehicle owner.

5. Install Hitch:

   • Raise the hitch into position over the existing weldnuts.
   • Loosely install M12 bolts with conical washers into the weldnuts. On the driver side, sandwich the hitch bracket between the frame rail and the tie-down bracket.

6. Tighten Fasteners:

   • Use a torque wrench to tighten all M12 bolts to 76 lb-ft (103 N*m).

7. Reinstall Exhaust:

   • Reattach the exhaust rod at the rubber isolator.

Torque Specifications:

• M12 x 1.25 CL10.9 bolts: 76 lb-ft (103 N*m)

Hardware List:

• (5) M12 x 1.25 x 40mm CL10.9 Hex Bolts
• (5) 1/2" Conical Washers

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Drawbar Kit: 36051 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36588F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Vehicles (Excluding Quad Exhaust Models)

Part Numbers:

• 36588
• 90248
• 06172

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• Sockets: 10mm, 12mm, 17mm, 19mm

Installation Time:

• Estimated: 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Remove Plastic Appearance Panel:

   • On the driver side, use a flat head screwdriver and a 10mm socket to remove two (2) plastic rivets and one (1) flange nut from the panel.
   • Return the panel to the vehicle owner.

2. Remove Tie-Down Bracket:

   • Use a 17mm socket to remove two (2) bolts from the tie-down bracket on the driver side.
   • Return the tie-down bracket and bolts to the vehicle owner.

3. Lower the Exhaust:

   • Remove one (1) rubber isolator from the exhaust rod on the passenger side to lower the exhaust.

4. Remove Exhaust Rod:

   • Use a 12mm socket to remove two (2) bolts securing the exhaust rod near the trunk pan.
   • Return the exhaust rod to the vehicle owner.

5. Install Hitch:

   • Raise the hitch into position over the existing weldnuts.
   • Loosely install M12 bolts with conical washers into the weldnuts. On the driver side, sandwich the hitch bracket between the frame rail and the tie-down bracket.

6. Tighten Fasteners:

   • Use a torque wrench to tighten all M12 bolts to 76 lb-ft (103 N*m).

7. Reinstall Exhaust:

   • Reattach the exhaust rod at the rubber isolator.

Torque Specifications:

• M12 x 1.25 CL10.9 bolts: 76 lb-ft (103 N*m)

Hardware List:

• (5) M12 x 1.25 x 40mm CL10.9 Hex Bolts
• (5) 1/2" Conical Washers

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Drawbar Kit: 36051 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36588F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty: This product is backed by a limited warranty. For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118412

Tools Required:

• Trim Panel Remover
• Phillips Head Screwdriver
• Drill with 3/32” Drill Bit
• 10mm and 12mm Wrench

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the rear hatch.
   • Temporarily remove the rear threshold plate, privacy screen, storage covers, and floor covering.
   • Partially remove the rear interior trim panels on both the driver and passenger sides of the vehicle.
   • Carefully remove several trim panel fasteners to free the panels. Set aside all items, taking care not to damage any parts.

2. Locate the Vehicle's Taillight Wiring Harness:

   • On both sides of the vehicle, locate the taillight wiring harness.
   • Identify the connector at the rear of the taillight assembly.
   • Carefully separate the connector, ensuring not to break the locking tabs. Clean all connector surfaces of dirt.

3. Install the Driver-Side T-Connector:

   • Attach the T-Connector ends containing the yellow and brown wires between the vehicle connectors on the driver’s side.
   • Ensure the connectors are fully inserted with locking tabs secured.

4. Route the Passenger-Side T-Connector:

   • Route the T-Connector containing the green wire below the threshold cover to the passenger side.
   • Repeat Step 3 using the T-Connector ends containing the green wire.

5. Mount the T-Connector Black Box:

   • On the driver’s side, find a flat surface in a location out of the way.
   • Mount the T-Connector’s black converter box using the provided double-sided tape.

6. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle's frame or cross member.
   • Clean dirt and rustproofing from the area.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
   • Caution: Verify what is behind the surface before drilling to avoid damage or injury.

7. Connect the Power Wire:

   • Locate the red 12-gauge power wire from the T-Connector black box.
   • Attach the black 12-gauge wire provided in the kit.
   • Route the black wire through a grommet and along the exterior frame or follow the existing wiring along the thresholds to the engine compartment.

   Warning:

   • Avoid routing near hot pipes, heat shields, the fuel tank, or other areas that could pinch or break the wire.

8. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the fuse holder wire and secure it to the positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.
   • Reconnect the negative (-) battery cable and install the 10-amp fuse into the fuse holder.

9. Secure the Wiring:

   • Use the provided cable ties to secure all loose wires.
   • Ensure the T-Connector harness is routed away from areas that could cut or pinch the wire.

10. Reassemble the Vehicle:

    • Reinstall the plastic trim panels, threshold, storage covers, and floor covering, ensuring no wires are pinched or cut during reassembly.

11. Test the Installation:

    • Verify the T-Connector functionality using a test light or trailer.

    Specifications:

    • Max. stop/turn light: 1 per side (2.1 amps)
    • Max. tail lights: (4.2 amps)

Safety Notes:

• Do not exceed the towing manufacturer’s rating or the unit specifications.
• Overloading circuits can cause fires. Ensure all connections are secure and complete.

Manufacturer Notes:

• Read and follow all vehicle warnings and installation instructions carefully.
• Refer to the vehicle owner’s manual for additional information.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118412

Tools Required:

• Trim Panel Remover
• Phillips Head Screwdriver
• Drill with 3/32” Drill Bit
• 10mm and 12mm Wrench

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the rear hatch.
   • Temporarily remove the rear threshold plate, privacy screen, storage covers, and floor covering.
   • Partially remove the rear interior trim panels on both the driver and passenger sides of the vehicle.
   • Carefully remove several trim panel fasteners to free the panels. Set aside all items, taking care not to damage any parts.

2. Locate the Vehicle's Taillight Wiring Harness:

   • On both sides of the vehicle, locate the taillight wiring harness.
   • Identify the connector at the rear of the taillight assembly.
   • Carefully separate the connector, ensuring not to break the locking tabs. Clean all connector surfaces of dirt.

3. Install the Driver-Side T-Connector:

   • Attach the T-Connector ends containing the yellow and brown wires between the vehicle connectors on the driver’s side.
   • Ensure the connectors are fully inserted with locking tabs secured.

4. Route the Passenger-Side T-Connector:

   • Route the T-Connector containing the green wire below the threshold cover to the passenger side.
   • Repeat Step 3 using the T-Connector ends containing the green wire.

5. Mount the T-Connector Black Box:

   • On the driver’s side, find a flat surface in a location out of the way.
   • Mount the T-Connector’s black converter box using the provided double-sided tape.

6. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle's frame or cross member.
   • Clean dirt and rustproofing from the area.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
   • Caution: Verify what is behind the surface before drilling to avoid damage or injury.

7. Connect the Power Wire:

   • Locate the red 12-gauge power wire from the T-Connector black box.
   • Attach the black 12-gauge wire provided in the kit.
   • Route the black wire through a grommet and along the exterior frame or follow the existing wiring along the thresholds to the engine compartment.

   Warning:

   • Avoid routing near hot pipes, heat shields, the fuel tank, or other areas that could pinch or break the wire.

8. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the fuse holder wire and secure it to the positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.
   • Reconnect the negative (-) battery cable and install the 10-amp fuse into the fuse holder.

9. Secure the Wiring:

   • Use the provided cable ties to secure all loose wires.
   • Ensure the T-Connector harness is routed away from areas that could cut or pinch the wire.

10. Reassemble the Vehicle:

    • Reinstall the plastic trim panels, threshold, storage covers, and floor covering, ensuring no wires are pinched or cut during reassembly.

11. Test the Installation:

    • Verify the T-Connector functionality using a test light or trailer.

Specifications:

• Max. Stop/Turn Light: 1 per side (2.1 amps)
• Max. Tail Lights: (4.2 amps)

Safety Notes:

• Do not exceed the towing manufacturer’s rating or the unit specifications.
• Overloading circuits can cause fires. Ensure all connections are secure and complete.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.