Installation Instructions for Toyota RAV4

Part Numbers:

• 36588
• 90248
• 06172

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• Sockets: 10mm, 12mm, 17mm, 19mm

Installation Time:

• Estimated: 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Remove Plastic Appearance Panel:

   • On the driver side, use a flat head screwdriver and a 10mm socket to remove two (2) plastic rivets and one (1) flange nut from the panel.
   • Return the panel to the vehicle owner.

2. Remove Tie-Down Bracket:

   • Use a 17mm socket to remove two (2) bolts from the tie-down bracket on the driver side.
   • Return the tie-down bracket and bolts to the vehicle owner.

3. Lower the Exhaust:

   • Remove one (1) rubber isolator from the exhaust rod on the passenger side to lower the exhaust.

4. Remove Exhaust Rod:

   • Use a 12mm socket to remove two (2) bolts securing the exhaust rod near the trunk pan.
   • Return the exhaust rod to the vehicle owner.

5. Install Hitch:

   • Raise the hitch into position over the existing weldnuts.
   • Loosely install M12 bolts with conical washers into the weldnuts. On the driver side, sandwich the hitch bracket between the frame rail and the tie-down bracket.

6. Tighten Fasteners:

   • Use a torque wrench to tighten all M12 bolts to 76 lb-ft (103 N*m).

7. Reinstall Exhaust:

   • Reattach the exhaust rod at the rubber isolator.

Torque Specifications:

• M12 x 1.25 CL10.9 bolts: 76 lb-ft (103 N*m)

Hardware List:

• (5) M12 x 1.25 x 40mm CL10.9 Hex Bolts
• (5) 1/2" Conical Washers

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Drawbar Kit: 36051 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36588F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Vehicles (Excluding Quad Exhaust Models)

Part Numbers:

• 36588
• 90248
• 06172

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• Sockets: 10mm, 12mm, 17mm, 19mm

Installation Time:

• Estimated: 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Remove Plastic Appearance Panel:

   • On the driver side, use a flat head screwdriver and a 10mm socket to remove two (2) plastic rivets and one (1) flange nut from the panel.
   • Return the panel to the vehicle owner.

2. Remove Tie-Down Bracket:

   • Use a 17mm socket to remove two (2) bolts from the tie-down bracket on the driver side.
   • Return the tie-down bracket and bolts to the vehicle owner.

3. Lower the Exhaust:

   • Remove one (1) rubber isolator from the exhaust rod on the passenger side to lower the exhaust.

4. Remove Exhaust Rod:

   • Use a 12mm socket to remove two (2) bolts securing the exhaust rod near the trunk pan.
   • Return the exhaust rod to the vehicle owner.

5. Install Hitch:

   • Raise the hitch into position over the existing weldnuts.
   • Loosely install M12 bolts with conical washers into the weldnuts. On the driver side, sandwich the hitch bracket between the frame rail and the tie-down bracket.

6. Tighten Fasteners:

   • Use a torque wrench to tighten all M12 bolts to 76 lb-ft (103 N*m).

7. Reinstall Exhaust:

   • Reattach the exhaust rod at the rubber isolator.

Torque Specifications:

• M12 x 1.25 CL10.9 bolts: 76 lb-ft (103 N*m)

Hardware List:

• (5) M12 x 1.25 x 40mm CL10.9 Hex Bolts
• (5) 1/2" Conical Washers

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Drawbar Kit: 36051 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36588F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty: This product is backed by a limited warranty. For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.