Installation Instructions for Volvo V70, XC70, S60, and V60

Part Numbers:

• 75916
• 87674
• 44999
• 75178 (U-Haul)

Wiring Access Location:

• SUV3, SUV4

Tools Required:

• Utility Knife
• Wrenches: 8mm, 10mm, 13mm, 17mm
• Torx Driver: T-25

Step-by-Step Instructions:

1. Remove Rear Bumper Fascia:

   • Notify the vehicle owner that the fascia requires trimming for hitch installation.
   • Remove the plastic fastener at the rear of the vehicle between the bottom of the fascia and the end panel.
   • Open the tailgate and remove the two rubber tailgate stops.
   • Remove screws (each side) from the plastic wheel well molding and gently pull the fascia away from the molding.
   • At the tail light, pull gently rearward and continue until the fascia is completely removed.

2. Loosen Towing Eye:

   • Remove the inside appearance panel at the rear of the tailgate and loosen the towing eye under the panel on the passenger side.

3. Remove Impact Bar:

   • Continue loosening the towing eye as needed to remove the impact bar.

4. Install Hitch:

   • Place the hitch into the impact bar and align the bolt holes.
   • Attach conical washers to the hex bolts and insert them into the bolt holes.
   • Slide 3/8” blocks onto the backside of the bolts on the hitch (only for models with raised end panels).

5. Secure Hitch and Reinstall Components:

   • Raise the hitch and impact bar into position. Hand-tighten all bolts, including those for the towing eye.
   • Reinstall the towing eye by sandwiching the hitch, impact bar, and towing eye. Tighten all bolts to the specified torque:
     • M10 CL8.8 fasteners: 38 lb-ft (52 N*m).
   • Retighten the towing eye from inside the vehicle trunk.

6. Trim Fascia:

   • Use a utility knife to trim the fascia at the bottom center. The cut should be 2 1/2” wide and 2” long.
   • Obtain the vehicle owner’s approval before cutting.

7. Reinstall Fascia:

   • Carefully reinstall the fascia, ensuring it sits flat along the rear shelf of the trunk.

Hardware List:

• Qty (6): Hex Bolt – M10 x 1.5 x 45mm CL10.9
• Qty (6): Conical Washer – 7/16”
• Qty (6): Block – 3/8” (only for models with raised end panels)

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 4,000 lbs (1,814 kg)
  • Max Tongue Weight: 400 lbs (181 kg)
• Weight Distributing: Not compatible with spring bars.

Manufacturer Notes:

• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for Vehicle

Part Numbers:

• 75916
• 87674
• 44999
• 75178 (U-Haul)

Wiring Access Location:

• SUV3, SUV4

Tools Required:

• Utility Knife
• Wrenches: 8mm, 10mm, 13mm, 17mm
• Torx Driver: T-25

Step-by-Step Instructions:

1. Remove Rear Bumper Fascia:

   • Notify the vehicle owner that the fascia requires trimming for hitch installation.
   • Remove the plastic fastener at the rear of the vehicle between the bottom of the fascia and the end panel.
   • Open the tailgate and remove the two rubber tailgate stops.
   • Remove screws (each side) from the plastic wheel well molding and gently pull the fascia away from the molding.
   • At the tail light, pull gently rearward and continue until the fascia is completely removed.

2. Loosen Towing Eye:

   • Remove the inside appearance panel at the rear of the tailgate and loosen the towing eye under the panel on the passenger side.

3. Remove Impact Bar:

   • Continue loosening the towing eye as needed to remove the impact bar.

4. Install Hitch:

   • Place the hitch into the impact bar and align the bolt holes.
   • Attach conical washers to the hex bolts and insert them into the bolt holes.
   • Slide 3/8” blocks onto the backside of the bolts on the hitch (only for models with raised end panels).

5. Secure Hitch and Reinstall Components:

   • Raise the hitch and impact bar into position. Hand-tighten all bolts, including those for the towing eye.
   • Reinstall the towing eye by sandwiching the hitch, impact bar, and towing eye. Tighten all bolts to the specified torque:
     • M10 CL8.8 fasteners: 38 lb-ft (52 N*m).
   • Retighten the towing eye from inside the vehicle trunk.

6. Trim Fascia:

   • Use a utility knife to trim the fascia at the bottom center. The cut should be 2 1/2” wide and 2” long.
   • Obtain the vehicle owner’s approval before cutting.

7. Reinstall Fascia:

   • Carefully reinstall the fascia, ensuring it sits flat along the rear shelf of the trunk.

Hardware List:

• Qty (6): Hex Bolt – M10 x 1.5 x 45mm CL10.9
• Qty (6): Conical Washer – 7/16”
• Qty (6): Block – 3/8” (only for models with raised end panels)

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 4,000 lbs (1,814 kg)
  • Max Tongue Weight: 400 lbs (181 kg)
• Weight Distributing: Not compatible with spring bars.

Manufacturer Notes:

• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.