Installation Instructions for Mitsubishi Outlander Sport / RVR

Part Numbers:

• 36509
• 90210
• 06131

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Wrenches: 14mm, 17mm, 3/4" or 7/8"

Step-by-Step Instructions:

1. Remove Factory Tow Loop:

   • Remove three (3) bolts and the factory tow loop from the passenger-side frame rail.
   • Return bolts and tow loop to the vehicle owner.

2. Insert Fasteners into Frame Rails:

   • Insert carriage bolts and blocks into existing holes in the frame rails.
   • Adjust carriage bolts to be flush with the inside of the frame rails.
   • For the driver side, install carriage bolts by reaching between the bumper fascia and over the carbon canister.

3. Position Hitch:

   • Raise the hitch into position and push the carriage bolts through the holes in the hitch.
   • Loosely install the 1/2" conical washers and hex nuts onto the carriage bolts.
   • Tip: Begin by raising the driver side of the hitch, guiding the side bracket around the carbon canister, then raise the passenger side.

4. Install Frame Rail Bolts:

   • Loosely install the M10 hex bolts with 7/16" conical washers into the existing weld nuts in the bottom of the frame rails.

5. Tighten Fasteners:

   • First, tighten the 1/2"-13 GR5 carriage bolts to 75 lb-ft (102 N*m).
   • Then, tighten the M10-1.25 CL8.8 bolts to 42 lb-ft (57 N*m).

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)
• M10-1.25 CL8.8 bolts: 42 lb-ft (57 N*m)

Hardware List:

• (2) Blocks, 0.250" x 1.50" x 4.00" (2 square holes)
• (2) Bolts, M10 x 1.25 x 30mm CL8.8
• (4) Carriage bolts, 1/2"-13 x 4.50" GR5
• (2) Conical washers, 7/16"
• (4) Conical washers, 1/2"
• (4) Hex nuts, 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)
• Drawbar must be used in the RISE position only.

Additional Notes:

• Drawbar Kit: 36051 (sold separately)
• Fastener Kit: 36509F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Mitsubishi Outlander Sport / RVR

Part Numbers:

• 36509
• 90210
• 06131

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Wrenches: 14mm, 17mm, 3/4" or 7/8"

Step-by-Step Instructions:

1. Remove Factory Tow Loop:

   • Remove three (3) bolts and the factory tow loop from the passenger-side frame rail.
   • Return bolts and tow loop to the vehicle owner.

2. Insert Fasteners into Frame Rails:

   • Insert carriage bolts and blocks into existing holes in the frame rails.
   • Adjust carriage bolts to be flush with the inside of the frame rails.
   • For the driver side, install carriage bolts by reaching between the bumper fascia and over the carbon canister.

3. Position Hitch:

   • Raise the hitch into position and push the carriage bolts through the holes in the hitch.
   • Loosely install the 1/2" conical washers and hex nuts onto the carriage bolts.
   • Tip: Begin by raising the driver side of the hitch, guiding the side bracket around the carbon canister, then raise the passenger side.

4. Install Frame Rail Bolts:

   • Loosely install the M10 hex bolts with 7/16" conical washers into the existing weld nuts in the bottom of the frame rails.

5. Tighten Fasteners:

   • First, tighten the 1/2"-13 GR5 carriage bolts to 75 lb-ft (102 N*m).
   • Then, tighten the M10-1.25 CL8.8 bolts to 42 lb-ft (57 N*m).

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)
• M10-1.25 CL8.8 bolts: 42 lb-ft (57 N*m)

Hardware List:

• (2) Blocks, 0.250" x 1.50" x 4.00" (2 square holes)
• (2) Bolts, M10 x 1.25 x 30mm CL8.8
• (4) Carriage bolts, 1/2"-13 x 4.50" GR5
• (2) Conical washers, 7/16"
• (4) Conical washers, 1/2"
• (4) Hex nuts, 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)
• Drawbar must be used in the RISE position only.

Additional Notes:

• Drawbar Kit: 36051 (sold separately)
• Fastener Kit: 36509F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.