Installation Instructions for Hyundai Santa Fe GLS/Limited (6/7 Passenger)

Part Numbers:

• 75776
• 44691
• 87637

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• 2 Phillips Screwdriver

• Wrenches: 17mm, 19mm
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Spare Tire:

   • Lower and remove the spare tire. The release is located beneath the storage compartment in the back of the vehicle.

2. Remove Access Door:

   • On the rear fascia, remove the access door by detaching two plastic push pins with a #2 Phillips screwdriver and pressing the two outside tabs inward (refer to Figure 2).

3. Position Hitch:

   • Raise the hitch into place and insert M12 bolts through the bracket and frame (see Figure 1).
   • Note: The plastic bumper locator pin may interfere with the hitch hardware. If needed, trim the pin at the shoulder to ensure proper clearance.

4. Insert M10 Bolts:

   • Insert M10 bolts through the bracket and into the frame. Hand-tighten the bolts.

5. Torque Fasteners:

   • Torque the M10 bolts first, then the M12 bolts, to the specified values below.

6. Reinstall Spare Tire:

   • Ensure the spare tire is properly seated upon reinstallation.

7. Reinstall Access Door:

   • Reattach the access door removed in Step 2.

Hardware List:

• Qty (4): Bolt – M12 x 1.75 x 120 CL8.8
• Qty (4): Bolt – M10 x 1.25 x 30 CL10.9
• Qty (8): Conical Washer – 1/2"
• Qty (4): Conical Washer – 7/16"
• Qty (4): Nut – M12 x 1.75 CL10

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Distributing
  • Max Gross Trailer Weight: 7,500 lbs (3,401 kg)
  • Max Tongue Weight: 750 lbs (340 kg)
• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 5,000 lbs (2,267 kg)
  • Max Tongue Weight: 750 lbs (340 kg)

Manufacturer Notes:

• Tighten all M12 CL8.8 fasteners to 72 lb-ft (98 N*m).
• Tighten all M10 CL10.9 fasteners to 40 lb-ft (54 N*m).
• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions

Part Numbers:

• 75776
• 44691
• 87637

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• 2 Phillips Screwdriver

• Wrenches: 17mm, 19mm
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Spare Tire:

   • Lower and remove the spare tire. The release is located beneath the storage compartment in the back of the vehicle.

2. Remove Access Door:

   • On the rear fascia, remove the access door by detaching two plastic push pins with a #2 Phillips screwdriver and pressing the two outside tabs inward (refer to Figure 2).

3. Position Hitch:

   • Raise the hitch into place and insert M12 bolts through the bracket and frame (see Figure 1).
   • Note: The plastic bumper locator pin may interfere with the hitch hardware. If needed, trim the pin at the shoulder to ensure proper clearance.

4. Insert M10 Bolts:

   • Insert M10 bolts through the bracket and into the frame. Hand-tighten the bolts.

5. Torque Fasteners:

   • Torque the M10 bolts first, then the M12 bolts, to the specified values below.

6. Reinstall Spare Tire:

   • Ensure the spare tire is properly seated upon reinstallation.

7. Reinstall Access Door:

   • Reattach the access door removed in Step 2.

Hardware List:

• Qty (4): Bolt – M12 x 1.75 x 120 CL8.8
• Qty (4): Bolt – M10 x 1.25 x 30 CL10.9
• Qty (8): Conical Washer – 1/2"
• Qty (4): Conical Washer – 7/16"
• Qty (4): Nut – M12 x 1.75 CL10

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Distributing
  • Max Gross Trailer Weight: 7,500 lbs (3,401 kg)
  • Max Tongue Weight: 750 lbs (340 kg)
• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 5,000 lbs (2,267 kg)
  • Max Tongue Weight: 750 lbs (340 kg)

Manufacturer Notes:

• Tighten all M12 CL8.8 fasteners to 72 lb-ft (98 N·m).
• Tighten all M10 CL10.9 fasteners to 40 lb-ft (54 N·m).
• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

For complete warranty instructions, please download the full installation PDF.