Installation Instructions for Nissan NV200 and Chevrolet City Express

Part Numbers:

• 75898
• 87662
• 44711
• 78599 U-Haul

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Small Screwdriver
• Lubricant or Soapy Water
• Utility Knife or Shears
• Drill or Rotary Tool (optional)
• Wrenches: 11/16", 7/8"

Step-by-Step Instructions:

1. Lower and Remove Spare Tire:

   • The tire release is located inside the rear cargo area in the middle of the floor.

2. Lower Exhaust System:

   • Remove the rubber isolators from the exhaust hangers. Use lubricant or soapy water to ease removal.

3. Remove Fascia Tabs:

   • Remove the plastic rivets that secure the fascia tabs to the vehicle using a flat screwdriver. Keep the rivets for reinstallation.

4. Insert Fasteners into Frame Rails:

   • Option A: Feed fasteners into the frame rails through the access hole over the spring shackle into the forward hole. Repeat for the rearward holes.
   • Option B: Enlarge the forward hole with a drill or rotary tool to fit the carriage bolt and spacer.

5. Insert Remaining Fasteners:

   • Feed additional fasteners into the holes in the rear crossmember of the vehicle. Leave pull wires attached.

6. Position and Secure Hitch:

   • Raise the hitch into position, feeding pull wires through the hitch slots. Use conical washers to hold the bolts in place and attach hex nuts. Repeat for all fasteners.

7. Reinstall Spare Tire:

   • Confirm that the spare tire does not interfere with the hitch after reinstallation.

8. Torque Fasteners:

   • Tighten all fasteners to the specified torque values:
     • 7/16-14 GR5 fasteners: 50 lb-ft (68 N*m)

9. Trim Fascia Tabs:

   • Trim the fascia tabs as necessary. Reinstall the fascia attachments on both sides.

10. Reattach Exhaust System:

    • Raise the exhaust system back into position and secure it to the rubber isolators.

Hardware List:

• Qty (6): Carriage Bolt – 7/16"-14 x 1.50" GR5
• Qty (6): Conical Washer – 7/16"
• Qty (6): Hex Nut – 7/16"-14
• Qty (4): Spacer – .250 x 1.00 x 3.00
• Qty (2): Spacer – .250 x 1.50 x 3.00
• Qty (6): Pull Wire – 7/16"

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 3,500 lbs (1,589 kg)
  • Max Tongue Weight: 525 lbs (238 kg)
• Weight Distributing: Not compatible with spring bars.

Manufacturer Notes:

• Tighten all 7/16-14 GR5 fasteners to 50 lb-ft (68 N*m).
• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for Vehicle

Part Numbers:

• 75898
• 87662
• 44711
• 78599 U-Haul

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Small Screwdriver
• Lubricant or Soapy Water
• Utility Knife or Shears
• Drill or Rotary Tool (optional)
• Wrenches: 11/16", 7/8"

Step-by-Step Instructions:

1. Lower and Remove Spare Tire:

   • The tire release is located inside the rear cargo area in the middle of the floor.

2. Lower Exhaust System:

   • Remove the rubber isolators from the exhaust hangers. Use lubricant or soapy water to ease removal.

3. Remove Fascia Tabs:

   • Remove the plastic rivets that secure the fascia tabs to the vehicle using a flat screwdriver. Keep the rivets for reinstallation.

4. Insert Fasteners into Frame Rails:

   • Option A: Feed fasteners into the frame rails through the access hole over the spring shackle into the forward hole. Repeat for the rearward holes.
   • Option B: Enlarge the forward hole with a drill or rotary tool to fit the carriage bolt and spacer.

5. Insert Remaining Fasteners:

   • Feed additional fasteners into the holes in the rear crossmember of the vehicle. Leave pull wires attached.

6. Position and Secure Hitch:

   • Raise the hitch into position, feeding pull wires through the hitch slots. Use conical washers to hold the bolts in place and attach hex nuts. Repeat for all fasteners.

7. Reinstall Spare Tire:

   • Confirm that the spare tire does not interfere with the hitch after reinstallation.

8. Torque Fasteners:

   • Tighten all fasteners to the specified torque values:
     • 7/16-14 GR5 fasteners: 50 lb-ft (68 N*m)

9. Trim Fascia Tabs:

   • Trim the fascia tabs as necessary. Reinstall the fascia attachments on both sides.

10. Reattach Exhaust System:

    • Raise the exhaust system back into position and secure it to the rubber isolators.

Hardware List:

• Qty (6): Carriage Bolt – 7/16"-14 x 1.50" GR5
• Qty (6): Conical Washer – 7/16"
• Qty (6): Hex Nut – 7/16"-14
• Qty (4): Spacer – .250 x 1.00 x 3.00
• Qty (2): Spacer – .250 x 1.50 x 3.00
• Qty (6): Pull Wire – 7/16"

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 3,500 lbs (1,589 kg)
  • Max Tongue Weight: 525 lbs (238 kg)
• Weight Distributing: Not compatible with spring bars.

Manufacturer Notes:

• Tighten all 7/16-14 GR5 fasteners to 50 lb-ft (68 N*m).
• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.