Installation Instructions for Hyundai Tucson

Part Numbers:

• 36572
• 06949
• CQT36572

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• 16mm Socket

Installation Time:

• Estimated: 30 minutes (for professional installers)

Step-by-Step Instructions:

Underbody Panel Removal:

1. If equipped, remove two (2) plastic underbody panels (one on each side) located under the rear bumper and behind the rear wheels.
   • Use a flat head screwdriver to remove three (3) plastic expansion fasteners from each panel.
   • Pull down to remove the panels and set them aside for reinstallation later.

Hitch Installation:

2. Position the Hitch:

   • Insert the hitch over the tailpipe on the passenger side. Removing the rubber isolators and lowering the exhaust may make this step easier.
   • Rotate the hitch and raise it into position.
   • Install four (4) M10 x 1.25 x 30mm CL10.9 bolts and conical toothed washers (teeth side against hitch) on the passenger side.
   • Install three (3) M10 x 1.25 x 30mm CL10.9 bolts and conical toothed washers (teeth side against hitch) on the driver side.

3. Tighten the Fasteners:

   • Use a torque wrench to tighten all M10 fasteners to 42 ft-lb (57 N*m).

4. Reinstall Underbody Panels:

   • Reinstall the two (2) plastic panels if they were removed earlier.

Torque Specifications:

• M10-1.25 CL10.9 bolts: 42 ft-lb (57 N*m)

Hardware List:

• (7) M10 x 1.25 x 30mm CL10.9 Bolts
• (7) 3/8" Conical Toothed Washers

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Authorized Drawbar Kit: 36051 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36572F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Vehicles (Excluding Quad Exhaust Models)

Part Numbers:

• 36572
• 06949
• CQT36572

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• 16mm Socket

Installation Time:

• Estimated: 30 minutes (for professional installers)

Step-by-Step Instructions:

Underbody Panel Removal:

1. If equipped, remove two (2) plastic underbody panels (one on each side) located under the rear bumper and behind the rear wheels.
   • Use a flat head screwdriver to remove three (3) plastic expansion fasteners from each panel.
   • Pull down to remove the panels and set them aside for reinstallation later.

Hitch Installation:

2. Position the Hitch:

   • Insert the hitch over the tailpipe on the passenger side. Removing the rubber isolators and lowering the exhaust may make this step easier.
   • Rotate the hitch and raise it into position.
   • Install four (4) M10 x 1.25 x 30mm CL10.9 bolts and conical toothed washers (teeth side against hitch) on the passenger side.
   • Install three (3) M10 x 1.25 x 30mm CL10.9 bolts and conical toothed washers (teeth side against hitch) on the driver side.

3. Tighten the Fasteners:

   • Use a torque wrench to tighten all M10 fasteners to 42 ft-lb (57 N*m).

4. Reinstall Underbody Panels:

   • Reinstall the two (2) plastic panels if they were removed earlier.

Torque Specifications:

• M10-1.25 CL10.9 bolts: 42 ft-lb (57 N*m)

Hardware List:

• (7) M10 x 1.25 x 30mm CL10.9 Bolts
• (7) 3/8" Conical Toothed Washers

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Authorized Drawbar Kit: 36051 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36572F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty: This product is backed by a limited warranty. For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-Connector Adapter for Hyundai Tucson

Part Numbers:

• 118501

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• Fish Tape
• Test Probe
• Utility Knife

Step-by-Step Instructions:

1. Remove the Taillight Assemblies:

   • Open the tailgate and carefully remove the vehicle’s taillight assemblies.
   • Pull the taillight housing away from the vehicle to expose the wiring harness connectors in the pocket behind the taillight.

2. Disconnect the Wiring Harness:

   • Locate the connection points matching the T-Connector adapter ends behind each taillight housing.
   • Disconnect the wiring harness from both taillight sockets. Ensure all connectors are clean and free of dirt.

3. Prepare the Cargo Area:

   • Inside the rear cargo area, temporarily remove all floor coverings, cargo trays, and the plastic threshold cover.
   • Warning: Do not remove vehicle side trim panels to avoid breaking the clips that secure them.

4. Route the T-Connector Wiring:

   • Locate the grommet under the vehicle on the driver’s side. Remove the grommet.
   • Fish both T-Connector ends and the power wire through the grommet hole from inside the vehicle.

   Note:

   • If a vehicle wire passes through the existing grommet, carefully slit the T-Connector’s grommet to allow the wire to pass through.
   • Seal the grommet with silicone rubber (not provided).

5. Connect the Driver-Side T-Connector:

   • Route the T-Connector end with yellow/brown wires up from under the vehicle into the driver’s side taillight pocket.
   • Plug the T-Connector into the driver-side wiring connectors, ensuring the locking tabs are secure.

6. Connect the Passenger-Side T-Connector:

   • Route the T-Connector end with green/red wires over the bumper bracket and across to the passenger-side taillight pocket.
   • Secure the harness to the bumper using cable ties, avoiding hot pipes, heat shields, or areas that may damage the wires.
   • Repeat Step 5 for the passenger-side T-Connector.

7. Connect the Power Wire:

   • Remove the fuse from the yellow fuse holder.
   • Attach the ring terminal to the positive (+) battery cable and connect the fuse holder to the black 12-gauge wire using the provided yellow butt connector.
   • Route the black wire rearward along the frame rail, avoiding hot pipes, heat shields, and the fuel tank.
   • Connect the black wire to the red 12-gauge power wire exiting the grommet using a butt connector.

   Note:

   • Apply heat to the splice using a hot air gun until the tubing recovers and adhesive flows.

8. Ground the White Wire:

   • Locate a suitable grounding point near the connector (e.g., an existing ground stud).
   • Clean the area and secure the white wire using the provided eyelet and screw.
   • Caution: Verify what is behind any surface before drilling to avoid damage or injury.

9. Test the Installation:

   • Test and verify the installation with a test light or trailer.
   • Ensure all connections are complete for the T-Connector to function properly.

10. Mount the Black Box:

    • Mount the T-Connector black box using the provided double-sided tape.
    • Secure the remaining T-Connector harness with cable ties to prevent damage or rattling.

11. Reassemble the Vehicle:

    • Reinstall the plastic trim panels, threshold, storage covers, floor coverings, and other items removed during installation.
    • Store the 4-flat connector in the spare tire compartment when not in use.

    Specifications:

    • Max. stop/turn light: 1 per side (2.1 amps)
    • Max. tail lights: (5.6 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the specified maximum ratings.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.

Installation Instructions for T-Connector Adapter for Vehicle

Part Numbers:

• 118501

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• Fish Tape
• Test Probe
• Utility Knife

Step-by-Step Instructions:

1. Remove the Taillight Assemblies:

   • Open the tailgate and carefully remove the vehicle’s taillight assemblies.
   • Pull the taillight housing away from the vehicle to expose the wiring harness connectors in the pocket behind the taillight.

2. Disconnect the Wiring Harness:

   • Locate the connection points matching the T-Connector adapter ends behind each taillight housing.
   • Disconnect the wiring harness from both taillight sockets. Ensure all connectors are clean and free of dirt.

3. Prepare the Cargo Area:

   • Inside the rear cargo area, temporarily remove all floor coverings, cargo trays, and the plastic threshold cover.
   • Warning: Do not remove vehicle side trim panels to avoid breaking the clips that secure them.

4. Route the T-Connector Wiring:

   • Locate the grommet under the vehicle on the driver’s side. Remove the grommet.
   • Fish both T-Connector ends and the power wire through the grommet hole from inside the vehicle.

   Note:

   • If a vehicle wire passes through the existing grommet, carefully slit the T-Connector’s grommet to allow the wire to pass through.
   • Seal the grommet with silicone rubber (not provided).

5. Connect the Driver-Side T-Connector:

   • Route the T-Connector end with yellow/brown wires up from under the vehicle into the driver’s side taillight pocket.
   • Plug the T-Connector into the driver-side wiring connectors, ensuring the locking tabs are secure.

6. Connect the Passenger-Side T-Connector:

   • Route the T-Connector end with green/red wires over the bumper bracket and across to the passenger-side taillight pocket.
   • Secure the harness to the bumper using cable ties, avoiding hot pipes, heat shields, or areas that may damage the wires.
   • Repeat Step 5 for the passenger-side T-Connector.

7. Connect the Power Wire:

   • Remove the fuse from the yellow fuse holder.
   • Attach the ring terminal to the positive (+) battery cable and connect the fuse holder to the black 12-gauge wire using the provided yellow butt connector.
   • Route the black wire rearward along the frame rail, avoiding hot pipes, heat shields, and the fuel tank.
   • Connect the black wire to the red 12-gauge power wire exiting the grommet using a butt connector.

   Note:

   • Apply heat to the splice using a hot air gun until the tubing recovers and adhesive flows.

8. Ground the White Wire:

   • Locate a suitable grounding point near the connector (e.g., an existing ground stud).
   • Clean the area and secure the white wire using the provided eyelet and screw.
   • Caution: Verify what is behind any surface before drilling to avoid damage or injury.

9. Test the Installation:

   • Test and verify the installation with a test light or trailer.
   • Ensure all connections are complete for the T-Connector to function properly.

10. Mount the Black Box:

    • Mount the T-Connector black box using the provided double-sided tape.
    • Secure the remaining T-Connector harness with cable ties to prevent damage or rattling.

11. Reassemble the Vehicle:

    • Reinstall the plastic trim panels, threshold, storage covers, floor coverings, and other items removed during installation.
    • Store the 4-flat connector in the spare tire compartment when not in use.

    Specifications:

    • Max. stop/turn light: 1 per side (2.1 amps)
    • Max. tail lights: (5.6 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the specified maximum ratings.
• Always wear safety glasses and follow safety precautions during installation.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty Information:

• This product is covered by a [warranty period]. For complete warranty instructions, please download the full installation PDF.

Technical Support:

• For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and instruction sheet for additional details.