Installation Instructions for Toyota Tacoma

Part Numbers:

• 75238
• 84238

Applications:

• 2016-Current Toyota Tacoma

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 19mm, 11/16"
• 6" Socket Extension
• M12x1.25 Tap (if necessary)

Installation Time:

• Approximately 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Clean Weldnuts (if necessary):

   • Use an M12x1.25 tap to clean the weldnuts at the ends of the frame rail on both sides (see Figure 2).

2. Install Hitch:

   • Insert pull wires through the bumper beam side openings and use them to feed the carriage bolts and spacers into the bumper beam (see Figures 3 and 4). Leave the pull wires attached.
   • Raise the hitch into position, feeding the carriage bolts through the top plate holes (see Figure 1).
   • Loosely install M12 bolts and conical washers into the frame weldnuts.
   • Loosely install nuts and conical washers on the carriage bolts.

3. Tighten Fasteners:

   • Torque all M12 fasteners to 105 lb-ft (142 N·m).
   • Torque all 7/16" fasteners to 50 lb-ft (68 N·m).

4. Check Installation:

   • Ensure all fasteners are properly tightened.
   • Inspect for any interference between the hitch and other components.

Hardware List:

• (4) M12 x 1.25 x 40mm CL10.9 Bolts
• (4) 1/2" Conical Washers
• (2) 7/16"-14 x 1.25 GR5 Carriage Bolts
• (2) 0.109 Spacers with Square Hole
• (2) 7/16" Pull Wires
• (2) 7/16" Conical Washers
• (2) 7/16"-14 GR2 Hex Nuts

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow all safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Carrying: Max Trailer Weight 7,000 lbs (3,178 kg), Max Tongue Weight 1,050 lbs (476 kg).
  • Weight Distributing: Max Trailer Weight 8,000 lbs (3,632 kg), Max Tongue Weight 1,200 lbs (545 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for Toyota Tacoma

Part Numbers:

• 75238
• 84238

Applications:

• 2016-Current Toyota Tacoma

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 19mm, 11/16"
• 6" Socket Extension
• M12x1.25 Tap (if necessary)

Installation Time:

• Approximately 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Clean Weldnuts (if necessary):

   • Use an M12x1.25 tap to clean the weldnuts at the ends of the frame rail on both sides (see Figure 2).

2. Install Hitch:

   • Insert pull wires through the bumper beam side openings and use them to feed the carriage bolts and spacers into the bumper beam (see Figures 3 and 4). Leave the pull wires attached.
   • Raise the hitch into position, feeding the carriage bolts through the top plate holes (see Figure 1).
   • Loosely install M12 bolts and conical washers into the frame weldnuts.
   • Loosely install nuts and conical washers on the carriage bolts.

3. Tighten Fasteners:

   • Torque all M12 fasteners to 105 lb-ft (142 N·m).
   • Torque all 7/16" fasteners to 50 lb-ft (68 N·m).

4. Check Installation:

   • Ensure all fasteners are properly tightened.
   • Inspect for any interference between the hitch and other components.

Hardware List:

• (4) M12 x 1.25 x 40mm CL10.9 Bolts
• (4) 1/2" Conical Washers
• (2) 7/16"-14 x 1.25 GR5 Carriage Bolts
• (2) 0.109 Spacers with Square Hole
• (2) 7/16" Pull Wires
• (2) 7/16" Conical Washers
• (2) 7/16"-14 GR2 Hex Nuts

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow all safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Carrying: Max Trailer Weight 7,000 lbs (3,178 kg), Max Tongue Weight 1,050 lbs (476 kg).
  • Weight Distributing: Max Trailer Weight 8,000 lbs (3,632 kg), Max Tongue Weight 1,200 lbs (545 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Warranty Information:

• For complete warranty instructions, please download the full installation PDF.

Technical Support:

• For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.