Installation Instructions for Volkswagen Golf Sportwagen (2015-Current)

Part Numbers:

• 24949
• 77949
• CQT24949

Wiring Access Location:

• PC3, PC4

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 10mm, 13mm
• T15, T20 Torx Sockets
• 6" Socket Extension
• Flat-Head Screwdriver
• Plastic Trim Tools
• Utility Knife
• Hammer
• Tape Measure
• Marker or Tape
• Die Grinder (optional)

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Installation Time:

• Approx. 60 minutes (Professional Installer)

Step-by-Step Instructions:

1. Remove Tail Lights:

   • Open the tailgate and remove the side panels to access the tail light wiring.
   • Disconnect the wiring by pressing the red connector to release.
   • Remove the plastic retaining screw from each side using pliers if necessary.
   • Gently push rearward on the tail lights to remove them, and store them in a safe place.

2. Remove Appearance Panel:

   • Loosen the two plastic bolts attached to the spare tire well using a 10mm socket.
   • Remove four T20 screws securing the appearance panel and set it aside for reinstallation.

3. Remove Bolts from Wheel Well and Fascia:

   • Remove four T15 plastic screws from the underside of the rear fascia and pop out the plastic retaining blocks using a flat-head screwdriver.
   • Remove four T20 screws from each wheel well: three facing the rear and one at the top between the rear and side panels.

4. Remove Rear Fascia:

   • Gently pull upward from the rear wheel well panels on each side to unclip the tabs inside.
   • Continue removing along the tail light supports using a trim tool or small screwdriver to push down on cleats as needed.
   • Carefully work the fascia off the fixed pins at the lower wheel well and detach any wiring harness or sensors connected to the fascia.

5. Remove Bumper:

   • Remove the seven M13 bolts securing the bumper, lifting as needed for removal. Set aside for reinstallation.

6. Optional - Bolt for Support:

   • Thread one M8 bolt through the existing weld nut on the end panel from the forward side to ease installation.

7. Install Hitch and Bumper:

   • Raise the hitch into position, resting it on the bolt installed in Step 6. Align the hitch with the bumper and install bolts with conical washers.
   • Remove the temporary bolt from Step 6 and install the remaining fasteners.
   • If a tab on the bumper interferes with installation, use a hammer to bend it flush.

8. Tighten Fasteners:

   • Torque all M8 CL8.8 fasteners to 20 Lb.-Ft. (27 N*M).

9. Trim Fascia:

   • Measure and mark 3/4” from the edge of the fascia opening, 2-1/2” across, and 1-1/4” down. Carefully trim as shown.

10. Reinstall Fascia:

    • Reattach the fascia by aligning and pressing it into place in reverse order of removal. Reattach any wiring harness if removed.

Hardware List:

• (7) Bolts: M8 x 1.25 x 30 CL8.8
• (7) Conical Washers: 3/8”

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they remain securely tightened.
• Plug any holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection while working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3590
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.

Installation Instructions for Volkswagen Golf Sportwagen (2015-Current)

Part Numbers:

• 24949
• 77949
• CQT24949

Wiring Access Location:

• PC3, PC4

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 10mm, 13mm
• T15, T20 Torx Sockets
• 6" Socket Extension
• Flat-Head Screwdriver
• Plastic Trim Tools
• Utility Knife
• Hammer
• Tape Measure
• Marker or Tape
• Die Grinder (optional)

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Installation Time:

• Approx. 60 minutes (Professional Installer)

Step-by-Step Instructions:

1. Remove Tail Lights:

   • Open the tailgate and remove the side panels to access the tail light wiring.
   • Disconnect the wiring by pressing the red connector to release.
   • Remove the plastic retaining screw from each side using pliers if necessary.
   • Gently push rearward on the tail lights to remove them, and store them in a safe place.

2. Remove Appearance Panel:

   • Loosen the two plastic bolts attached to the spare tire well using a 10mm socket.
   • Remove four T20 screws securing the appearance panel and set it aside for reinstallation.

3. Remove Bolts from Wheel Well and Fascia:

   • Remove four T15 plastic screws from the underside of the rear fascia and pop out the plastic retaining blocks using a flat-head screwdriver.
   • Remove four T20 screws from each wheel well: three facing the rear and one at the top between the rear and side panels.

4. Remove Rear Fascia:

   • Gently pull upward from the rear wheel well panels on each side to unclip the tabs inside.
   • Continue removing along the tail light supports using a trim tool or small screwdriver to push down on cleats as needed.
   • Carefully work the fascia off the fixed pins at the lower wheel well and detach any wiring harness or sensors connected to the fascia.

5. Remove Bumper:

   • Remove the seven M13 bolts securing the bumper, lifting as needed for removal. Set aside for reinstallation.

6. Optional - Bolt for Support:

   • Thread one M8 bolt through the existing weld nut on the end panel from the forward side to ease installation.

7. Install Hitch and Bumper:

   • Raise the hitch into position, resting it on the bolt installed in Step 6. Align the hitch with the bumper and install bolts with conical washers.
   • Remove the temporary bolt from Step 6 and install the remaining fasteners.
   • If a tab on the bumper interferes with installation, use a hammer to bend it flush.

8. Tighten Fasteners:

   • Torque all M8 CL8.8 fasteners to 20 Lb.-Ft. (27 N*M).

9. Trim Fascia:

   • Measure and mark 3/4” from the edge of the fascia opening, 2-1/2” across, and 1-1/4” down. Carefully trim as shown.

10. Reinstall Fascia:

    • Reattach the fascia by aligning and pressing it into place in reverse order of removal. Reattach any wiring harness if removed.

Hardware List:

• (7) Bolts: M8 x 1.25 x 30 CL8.8
• (7) Conical Washers: 3/8”

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they remain securely tightened.
• Plug any holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection while working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3590
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Installation Instructions for T-One® T-Connector for Volkswagen Golf Sportwagen

Part Numbers:

• 118730

Tools Required:

• Trim Panel Remover
• Drill (3/32” Drill Bit)
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the rear tailgate and remove the threshold, trunk floor panels, and trays.
   • Set aside all items removed, ensuring they are not damaged.

2. Remove Interior Trim Panels:

   • Partially remove the rear interior trim panels on both the driver and passenger sides.
   • Remove the required trim panel fasteners to detach the panels.

3. Connect the Driver-Side T-Connector:

   • Separate the vehicle’s wiring connectors on the driver’s side, ensuring the locking tabs are not damaged.
   • Insert the T-One® T-Connector end with the yellow wire between the vehicle wiring connectors.
   • Lock the connectors into place and ensure all surfaces are clean and secure.

4. Route the Passenger-Side T-Connector:

   • Route the T-One® T-Connector containing the green wire below the threshold cover to the passenger-side taillight housing.
   • Repeat Step 3 for the passenger side using the T-One® T-Connector containing the green wire.

5. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind any surface before drilling to avoid damage or injury.

6. Mount the Black Box Module:

   • Locate a flat surface in an out-of-the-way place and mount the T-One® T-Connector’s black box module to prevent damage or rattling.

7. Connect the Power Wire:

   • Inside the vehicle, connect the black 12-gauge wire to the black wire from the T-One® T-Connector black box using the supplied yellow butt connector.
   • Route the black wire through a grommet and along the exterior frame or follow existing wiring to the engine compartment, avoiding areas that may pinch or damage the wire.

   Warning: Avoid routing the wire near hot pipes, heat shields, the fuel tank, or other hazardous areas.

8. Connect to the Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Attach the ring terminal from the fuse holder to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.

9. Reconnect the Battery and Test:

   • Reconnect the vehicle’s Negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation with a test light or trailer.
   • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

10. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-Connector harness, avoiding areas that may pinch, cut, or melt the wire.

11. Reassemble the Vehicle:

    • Reinstall the plastic trim panels, threshold, storage covers, floor covering, and other items removed during installation, ensuring no wires are pinched or damaged.

12. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Installation Instructions for T-One® T-Connector for Volkswagen Golf Sportwagen

Part Numbers:

• 118730

Tools Required:

• Trim Panel Remover
• Drill (3/32” Drill Bit)
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the rear tailgate and remove the threshold, trunk floor panels, and trays.
   • Set aside all items removed, ensuring they are not damaged.

2. Remove Interior Trim Panels:

   • Partially remove the rear interior trim panels on both the driver and passenger sides.
   • Remove the required trim panel fasteners to detach the panels.

3. Connect the Driver-Side T-Connector:

   • Separate the vehicle’s wiring connectors on the driver’s side, ensuring the locking tabs are not damaged.
   • Insert the T-One® T-Connector end with the yellow wire between the vehicle wiring connectors.
   • Lock the connectors into place and ensure all surfaces are clean and secure.

4. Route the Passenger-Side T-Connector:

   • Route the T-One® T-Connector containing the green wire below the threshold cover to the passenger-side taillight housing.
   • Repeat Step 3 for the passenger side using the T-One® T-Connector containing the green wire.

5. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind any surface before drilling to avoid damage or injury.

6. Mount the Black Box Module:

   • Locate a flat surface in an out-of-the-way place and mount the T-One® T-Connector’s black box module to prevent damage or rattling.

7. Connect the Power Wire:

   • Inside the vehicle, connect the black 12-gauge wire to the black wire from the T-One® T-Connector black box using the supplied yellow butt connector.
   • Route the black wire through a grommet and along the exterior frame or follow existing wiring to the engine compartment, avoiding areas that may pinch or damage the wire.

   Warning: Avoid routing the wire near hot pipes, heat shields, the fuel tank, or other hazardous areas.

8. Connect to the Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Attach the ring terminal from the fuse holder to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.

9. Reconnect the Battery and Test:

   • Reconnect the vehicle’s Negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation with a test light or trailer.
   • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

10. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-Connector harness, avoiding areas that may pinch, cut, or melt the wire.

11. Reassemble the Vehicle:

    • Reinstall the plastic trim panels, threshold, storage covers, floor covering, and other items removed during installation, ensuring no wires are pinched or damaged.

12. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Note: Store the 4-flat connector in the rear cargo area when not in use to prevent damage.