Installation Instructions for Chevrolet, Ford, and GMC Pickup Trucks

Part Numbers:

• 41001
• 37087

Wiring Access Location:

• PU1, PU2

Tools Required:

• Drill Bits: 1/2"
• Wrenches: 3/4", 7/8" (Use torque wrench for all fasteners)

Specifications:

• Weight Distributing:
  • Max Trailer Weight: 10,000 lbs
  • Max Tongue Weight: 1,000 lbs
• Weight Carrying:
  • Max Trailer Weight: 6,000 lbs
  • Max Tongue Weight: 600 lbs

Step-by-Step Instructions:

1. Remove Spare Tire:

   • Remove the spare tire and carrier from the vehicle.

2. Disconnect Exhaust Pipes (Dual Exhaust Models Only):

   • Disconnect the clamp and drop the exhaust pipes on dual exhaust models.

3. Position Receiver:

   • Position the receiver on the vehicle as shown, ensuring the receiver is centered.
   • In some cases, it may align with existing holes in the frame. Remove any undercoating from the attachment surfaces.

4. Drill Holes:

   • Use the receiver as a template to drill any remaining holes in the bottom of the frame rails with a 1/2" drill bit.

5. Install Fasteners:

   • Install all fasteners as shown, placing blocks inside the vehicle frame.
   • Tighten 1/2" Grade 5 fasteners to 75 lb-ft.

6. Reconnect Exhaust:

   • Reconnect the exhaust pipes to the clamp.

7. Relocate Spare Tire:

   • To retain under-box tire storage, the spare tire carrier must be relocated and/or modified.

Notes:

• For 1981 and Later Chevrolet & GMC with Step Bumpers:
  • Remove support brackets to fit the hitch.
  • Retain the brackets for reinstallation if the hitch is removed. Step bumpers should not be used for towing with these brackets removed.

Optional Accessories:

• J-Pin: Locking stabilizing pin (order separately).

Safety Notes:

• Ensure all fasteners are properly tightened to specified torque values.
• Inspect the hitch and fasteners regularly.
• Plug any holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Do not cut or modify attachment holes with a torch.

Compliance:

This product complies with safety specifications and requirements for connecting devices and towing systems in the state of New York and V.E.S.C. Regulation V-5.

Additional Notes:

• Check all hitch fasteners and ball mount connections before each use.
• Ensure proper alignment and secure attachment of all components.

Installation Instructions for Pickup Trucks

Part Numbers:

• 41001
• 37087

Wiring Access Location:

• PU1, PU2

Tools Required:

• Drill Bits: 1/2"
• Wrenches: 3/4", 7/8" (Use torque wrench for all fasteners)

Specifications:

• Weight Distributing:
  • Max Trailer Weight: 10,000 lbs
  • Max Tongue Weight: 1,000 lbs
• Weight Carrying:
  • Max Trailer Weight: 6,000 lbs
  • Max Tongue Weight: 600 lbs

Step-by-Step Instructions:

1. Remove Spare Tire:

   • Remove the spare tire and carrier from the vehicle.

2. Disconnect Exhaust Pipes (Dual Exhaust Models Only):

   • Disconnect the clamp and drop the exhaust pipes on dual exhaust models.

3. Position Receiver:

   • Position the receiver on the vehicle as shown, ensuring the receiver is centered.
   • In some cases, it may align with existing holes in the frame. Remove any undercoating from the attachment surfaces.

4. Drill Holes:

   • Use the receiver as a template to drill any remaining holes in the bottom of the frame rails with a 1/2" drill bit.

5. Install Fasteners:

   • Install all fasteners as shown, placing blocks inside the vehicle frame.
   • Tighten 1/2" Grade 5 fasteners to 75 lb-ft.

6. Reconnect Exhaust:

   • Reconnect the exhaust pipes to the clamp.

7. Relocate Spare Tire:

   • To retain under-box tire storage, the spare tire carrier must be relocated and/or modified.

Notes:

• For 1981 and Later Pickup Trucks with Step Bumpers:
  • Remove support brackets to fit the hitch.
  • Retain the brackets for reinstallation if the hitch is removed. Step bumpers should not be used for towing with these brackets removed.

Optional Accessories:

• J-Pin: Locking stabilizing pin (order separately).

Safety Notes:

• Ensure all fasteners are properly tightened to specified torque values.
• Inspect the hitch and fasteners regularly.
• Plug any holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Do not cut or modify attachment holes with a torch.

Compliance:

This product complies with safety specifications and requirements for connecting devices and towing systems in the state of New York and V.E.S.C. Regulation V-5.

Additional Notes:

• Check all hitch fasteners and ball mount connections before each use.
• Ensure proper alignment and secure attachment of all components.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

This product is covered by a limited warranty. For complete warranty instructions, please download the full installation PDF.