Installation Instructions for Ford Freestyle, Taurus X, and Mercury Montego/Sable

Part Numbers:

• 75299N
• 44529N
• 87102N

Tools Required:

• Wrenches: 3/4", 13mm, 15mm
• Drill Bits: None

Wiring Access Location:

• SUV1, SUV2, PC3, PC4

Step-by-Step Instructions:

1. Remove Exhaust Hanger:

   • Detach the exhaust hanger bracket from the driver’s side frame rail and lower the carbon canister on the passenger side (if present).

2. Install Carriage Bolts and Blocks:

   • Insert 7/16" x 1-1/4" GR5 carriage bolts with spacer blocks through access holes at the end of the frame.
   • Place additional spacer blocks and secure bolts as shown in the diagram.

3. Position the Hitch:

   • Raise the hitch into position, aligning it with the installed carriage bolts and the frame rail.

4. Attach Forward Fasteners:

   • Secure the forward holes using M8 x 1.25 x 35mm CL9.8 bolts with conical toothed washers.

5. Tighten Fasteners:

   • Tighten all fasteners as follows:
     • M8 fasteners: 23 lb-ft (31 N·m)
     • 7/16" fasteners: 50 lb-ft (68 N·m)

6. Reattach Exhaust Hanger:

   • Reattach the exhaust hanger bracket and the carbon canister.

7. Final Inspection:

   • Ensure all bolts are tightened to specification, and inspect the installation for any interference with surrounding components.

Hardware List:

• (4) 7/16"-14 x 1-1/4" GR5 Carriage Bolts
• (4) 0.25" x 1.00" x 2.00" Spacer Blocks
• (4) 7/16" Conical Toothed Washers
• (4) 7/16"-14 Hex Nuts
• (2) M8 x 1.25 x 35mm CL9.8 Hex Bolts
• (2) M8 Conical Toothed Washers

Torque Specifications:

• Tighten all M8 CL9.8 fasteners to 23 lb-ft (31 N·m).
• Tighten all 7/16" GR5 fasteners to 50 lb-ft (68 N·m).

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow all safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Distributing: Max Trailer Weight 4,000 lbs (1,814 kg), Max Tongue Weight 400 lbs (181 kg).
  • Weight Carrying (Ball Mount): Max Trailer Weight 3,500 lbs (1,588 kg), Max Tongue Weight 350 lbs (159 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for Vehicles (Generic)

Part Numbers:

• 75299N
• 44529N
• 87102N

Tools Required:

• Wrenches: 3/4", 13mm, 15mm
• Drill Bits: None

Wiring Access Location:

• SUV1, SUV2, PC3, PC4

Step-by-Step Instructions:

1. Remove Exhaust Hanger:

   • Detach the exhaust hanger bracket from the driver’s side frame rail and lower the carbon canister on the passenger side (if present).

2. Install Carriage Bolts and Blocks:

   • Insert 7/16" x 1-1/4" GR5 carriage bolts with spacer blocks through access holes at the end of the frame.
   • Place additional spacer blocks and secure bolts as shown in the diagram.

3. Position the Hitch:

   • Raise the hitch into position, aligning it with the installed carriage bolts and the frame rail.

4. Attach Forward Fasteners:

   • Secure the forward holes using M8 x 1.25 x 35mm CL9.8 bolts with conical toothed washers.

5. Tighten Fasteners:

   • Tighten all fasteners as follows:
     • M8 fasteners: 23 lb-ft (31 N·m)
     • 7/16" fasteners: 50 lb-ft (68 N·m)

6. Reattach Exhaust Hanger:

   • Reattach the exhaust hanger bracket and the carbon canister.

7. Final Inspection:

   • Ensure all bolts are tightened to specification, and inspect the installation for any interference with surrounding components.

Hardware List:

• (4) 7/16"-14 x 1-1/4" GR5 Carriage Bolts
• (4) 0.25" x 1.00" x 2.00" Spacer Blocks
• (4) 7/16" Conical Toothed Washers
• (4) 7/16"-14 Hex Nuts
• (2) M8 x 1.25 x 35mm CL9.8 Hex Bolts
• (2) M8 Conical Toothed Washers

Torque Specifications:

• Tighten all M8 CL9.8 fasteners to 23 lb-ft (31 N·m).
• Tighten all 7/16" GR5 fasteners to 50 lb-ft (68 N·m).

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow all safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Warranty Information:

• For complete warranty instructions, please download the full installation PDF.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Distributing: Max Trailer Weight 4,000 lbs (1,814 kg), Max Tongue Weight 400 lbs (181 kg).
  • Weight Carrying (Ball Mount): Max Trailer Weight 3,500 lbs (1,588 kg), Max Tongue Weight 350 lbs (159 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-One® T-Connector for Ford Taurus and Mercury Sable

Part Numbers:

• 118447

Tools Required:

• Trim Panel Remover
• Drill (3/32” Drill Bit)

Step-by-Step Instructions:

1. Prepare the Trunk Area:

   • Open the trunk and temporarily remove the rear threshold plate.
   • Partially remove the felt trunk liner behind the taillights.

2. Locate the Taillight Wiring Harness:

   • On both the driver and passenger sides of the vehicle, locate the taillight wiring harness.
   • The harness will have connection points matching the ends of the T-Connector.
   • Carefully separate the connectors, ensuring the locking tabs are not broken.
   • Clean all connector surfaces to ensure they are free of dirt.

3. Connect the Driver’s Side T-Connector:

   • Insert the T-Connector end with the yellow wire between the driver’s side wiring harness connectors.
   • Lock the connectors into place, ensuring the locking tabs are secure and the connectors are fully inserted.

4. Route the T-Connector Harness to the Passenger Side:

   • Route the T-Connector end with the green wire to the passenger side along the threshold and behind the panels.
   • Repeat step 3 to connect the T-Connector with the green wire to the passenger side wiring harness.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
   • Caution: Verify what is behind the surface before drilling to avoid vehicle damage or personal injury. Do not drill into exposed surfaces.

6. Store the 4-Flat Connector:

   • Route the 4-flat connector from below the threshold plate into the trunk.
   • Store it in the trunk when not in use.

7. Reinstall Trunk Components:

   • Reinstall the felt trunk liner, threshold, and other components removed during installation.
   • Ensure no wires are pinched or cut during reassembly.

8. Test the Installation:

   • Test and verify the installation with a test light or trailer to ensure proper functionality.

   Warning:

   • Overloading circuits can cause fires. Do not exceed the following ratings:
     • Max. stop/turn light: 7.5 amps
     • Max. tail lights: 7.5 amps
   • Refer to the vehicle owner’s manual and instruction sheet for additional information.

Safety Notes:

• Always wear safety glasses and follow all safety precautions during installation.
• Avoid routing wires near sharp edges or hot components that may damage the harness.
• Follow all vehicle warnings and installation instructions carefully.

Manufacturer Notes:

• Store these instructions for future reference.
• Refer to the vehicle owner’s manual for additional details.

Installation Instructions for T-One® T-Connector for Ford Taurus and Mercury Sable

Part Numbers:

• 118447

Tools Required:

• Trim Panel Remover
• Drill (3/32” Drill Bit)

Step-by-Step Instructions:

1. Prepare the Trunk Area:

   • Open the trunk and temporarily remove the rear threshold plate.
   • Partially remove the felt trunk liner behind the taillights.

2. Locate the Taillight Wiring Harness:

   • On both the driver and passenger sides of the vehicle, locate the taillight wiring harness.
   • The harness will have connection points matching the ends of the T-Connector.
   • Carefully separate the connectors, ensuring the locking tabs are not broken.
   • Clean all connector surfaces to ensure they are free of dirt.

3. Connect the Driver’s Side T-Connector:

   • Insert the T-Connector end with the yellow wire between the driver’s side wiring harness connectors.
   • Lock the connectors into place, ensuring the locking tabs are secure and the connectors are fully inserted.

4. Route the T-Connector Harness to the Passenger Side:

   • Route the T-Connector end with the green wire to the passenger side along the threshold and behind the panels.
   • Repeat step 3 to connect the T-Connector with the green wire to the passenger side wiring harness.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
   • Caution: Verify what is behind the surface before drilling to avoid vehicle damage or personal injury. Do not drill into exposed surfaces.

6. Store the 4-Flat Connector:

   • Route the 4-flat connector from below the threshold plate into the trunk.
   • Store it in the trunk when not in use.

7. Reinstall Trunk Components:

   • Reinstall the felt trunk liner, threshold, and other components removed during installation.
   • Ensure no wires are pinched or cut during reassembly.

8. Test the Installation:

   • Test and verify the installation with a test light or trailer to ensure proper functionality.

   Warning:

   • Overloading circuits can cause fires. Do not exceed the following ratings:
     • Max. stop/turn light: 7.5 amps
     • Max. tail lights: 7.5 amps
   • Refer to the vehicle owner’s manual and instruction sheet for additional information.

Safety Notes:

• Always wear safety glasses and follow all safety precautions during installation.
• Avoid routing wires near sharp edges or hot components that may damage the harness.
• Follow all vehicle warnings and installation instructions carefully.

Manufacturer Notes:

• Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
• Refer to the vehicle owner’s manual for additional details.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.