Installation Instructions for Volkswagen GTI, Volkswagen Rabbit, and Volkswagen Golf (Including TDI)
Excludes Golf GTI, Golf Wagon, and Golf R

Part Numbers:

• 77197
• 24825
• 60212

Wiring Access Location:

• PC3, PC4

Tools Required:

• Pull wires (provided)
• Wrenches: 3/4”, 13mm, 19mm
• Drill Bits: None

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Fishwire Carriage Bolt and Spacer:

   • Insert the pull wire through the slots on the bottom of the frame rails.
   • Use the pull wire to feed the 1/2”-13 carriage bolt and large spacer through the slots, as shown in Figure 2.
   • Leave the pull wires attached to assist with alignment when raising the hitch into position.

2. Remove Existing M12 Bolts:

   • Remove the existing M12 bolts from the frame. Do not clean the threads.

3. Position Hitch:

   • Raise the hitch into position.
   • Feed the pull wires through the rearward holes on the hitch brackets, starting with the driver’s side near the forward exhaust hanger.
   • If necessary, loosen the passenger-side exhaust hanger to allow the bracket to move side to side for alignment.

4. Reinstall M12 Bolts:

   • Reinstall the M12 bolts and washers removed in Step 2. Ensure they are not cross-threaded. If needed, clean only the first few threads to aid in bolt engagement.

5. Install Carriage Bolts:

   • Remove the pull wires and install a conical washer and hex nut on the 1/2” carriage bolts. Be careful not to push the bolts back into the frame.

6. Tighten Fasteners:

   • Torque all M12 x 1.50 CL10.9 fasteners to 92 Lb.-Ft. (125 N*M).
   • Torque all 1/2”-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M).

7. Re-tighten Passenger-Side Exhaust Hanger:

   • If the exhaust hanger was loosened in Step 3, re-tighten it.

Hardware List:

• (2) 1/2”-13 x 2.00” Carriage Bolts
• (2) Large Spacers
• (2) 1/2” Conical Washers
• (2) 1/2”-13 Hex Nuts

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3594
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.

Installation Instructions

Part Numbers:

• 77197
• 24825
• 60212

Wiring Access Location:

• PC3, PC4

Tools Required:

• Pull wires (provided)
• Wrenches: 3/4”, 13mm, 19mm
• Drill Bits: None

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Fishwire Carriage Bolt and Spacer:

   • Insert the pull wire through the slots on the bottom of the frame rails.
   • Use the pull wire to feed the 1/2”-13 carriage bolt and large spacer through the slots, as shown in Figure 2.
   • Leave the pull wires attached to assist with alignment when raising the hitch into position.

2. Remove Existing M12 Bolts:

   • Remove the existing M12 bolts from the frame. Do not clean the threads.

3. Position Hitch:

   • Raise the hitch into position.
   • Feed the pull wires through the rearward holes on the hitch brackets, starting with the driver’s side near the forward exhaust hanger.
   • If necessary, loosen the passenger-side exhaust hanger to allow the bracket to move side to side for alignment.

4. Reinstall M12 Bolts:

   • Reinstall the M12 bolts and washers removed in Step 2. Ensure they are not cross-threaded. If needed, clean only the first few threads to aid in bolt engagement.

5. Install Carriage Bolts:

   • Remove the pull wires and install a conical washer and hex nut on the 1/2” carriage bolts. Be careful not to push the bolts back into the frame.

6. Tighten Fasteners:

   • Torque all M12 x 1.50 CL10.9 fasteners to 92 Lb.-Ft. (125 N*M).
   • Torque all 1/2”-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M).

7. Re-tighten Passenger-Side Exhaust Hanger:

   • If the exhaust hanger was loosened in Step 3, re-tighten it.

Hardware List:

• (2) 1/2”-13 x 2.00” Carriage Bolts
• (2) Large Spacers
• (2) 1/2” Conical Washers
• (2) 1/2”-13 Hex Nuts

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3594
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 119191

Wiring Access Location:

• Near the rear of the vehicle, behind the bumper, or as indicated for vehicle-specific configurations.

Tools Required:

• Drill with a 3/32" drill bit.
• Phillips head #2 screwdriver.
• Wire cutters, wire strippers/crimpers.
• Tester or volt meter.
• Socket and ratchet set.
• Double-sided tape (provided).

Step-by-Step Instructions:

Installation of the Module:

1. Determine the mounting location for the module.

   • Use the provided double-sided tape to secure the module.
   • Ensure the epoxy side of the module faces downward to prevent water buildup.

2. Connect the module’s black wire to a 12-gauge (or larger) power wire using a yellow butt connector.

3. Locate a suitable grounding point near the module:

   • Drill a 3/32" hole if necessary and secure the white wire using the provided eyelet and self-tapping screw.
   • Clean the grounding area of dirt and rustproofing.

   Caution: Verify what is behind the surface before drilling to avoid damage or injury.

Routing Power to the Battery:

4. Route the power wire to the vehicle’s positive battery terminal:

   • Use the provided fuse holder, butt connector, and ring terminal to connect to the battery.
   • Do not insert the 15-amp fuse yet.

   Caution: Ensure the module is connected to a constant power source. Avoid using power sources that are interrupted when the vehicle is off.

Finalizing Installation:

5. Secure the wiring harness with the provided cable ties to prevent damage or rattling.

   • Avoid areas where wires may be pinched, cut, or melted.

6. Reconnect the vehicle’s negative (-) battery cable.

7. Insert the 15-amp fuse into the fuse holder and close the cap.

8. Test the installation with a test light or trailer to verify functionality.

   • Test each function independently and in combination.

   Specifications:

   • Max. stop/turn light: 2 per side (4.2 amps).
   • Max. tail lights: (7.5 amps).

Hardware List:

• T-Connector adapter.
• 15-amp fuse.
• Fuse holder.
• Eyelet and self-tapping screw.
• Double-sided tape.
• Cable ties.

Safety Notes:

• Handle all components with care to avoid damage.
• Ensure all connections are clean and securely fastened.
• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the unit specifications.

Manufacturer Notes:

• Read and follow all vehicle warnings and installation instructions.
• Use a test light or trailer to confirm proper installation.
• Consult the vehicle owner’s manual for additional details.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 119191

Wiring Access Location:

• Near the rear of the vehicle, behind the bumper, or as indicated for vehicle-specific configurations.

Tools Required:

• Drill with a 3/32" drill bit.
• Phillips head #2 screwdriver.
• Wire cutters, wire strippers/crimpers.
• Tester or volt meter.
• Socket and ratchet set.
• Double-sided tape (provided).

Step-by-Step Instructions:

Installation of the Module:

1. Determine the mounting location for the module.

   • Use the provided double-sided tape to secure the module.
   • Ensure the epoxy side of the module faces downward to prevent water buildup.

2. Connect the module’s black wire to a 12-gauge (or larger) power wire using a yellow butt connector.

3. Locate a suitable grounding point near the module:

   • Drill a 3/32" hole if necessary and secure the white wire using the provided eyelet and self-tapping screw.
   • Clean the grounding area of dirt and rustproofing.

   Caution: Verify what is behind the surface before drilling to avoid damage or injury.

Routing Power to the Battery:

4. Route the power wire to the vehicle’s positive battery terminal:

   • Use the provided fuse holder, butt connector, and ring terminal to connect to the battery.
   • Do not insert the 15-amp fuse yet.

   Caution: Ensure the module is connected to a constant power source. Avoid using power sources that are interrupted when the vehicle is off.

Finalizing Installation:

5. Secure the wiring harness with the provided cable ties to prevent damage or rattling.

   • Avoid areas where wires may be pinched, cut, or melted.

6. Reconnect the vehicle’s negative (-) battery cable.

7. Insert the 15-amp fuse into the fuse holder and close the cap.

8. Test the installation with a test light or trailer to verify functionality.

   • Test each function independently and in combination.

   Specifications:

   • Max. stop/turn light: 2 per side (4.2 amps).
   • Max. tail lights: (7.5 amps).

Hardware List:

• T-Connector adapter.
• 15-amp fuse.
• Fuse holder.
• Eyelet and self-tapping screw.
• Double-sided tape.
• Cable ties.

Safety Notes:

• Handle all components with care to avoid damage.
• Ensure all connections are clean and securely fastened.
• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the unit specifications.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Manufacturer Notes:

• Read and follow all vehicle warnings and installation instructions.
• Use a test light or trailer to confirm proper installation.
• Consult the vehicle owner’s manual for additional details.