Installation Instructions for Scion xB (Excluding Release Series) and Scion tC

Part Numbers:

• 24815
• 60899
• 77187
• 24869 (U-Haul)

Wiring Access Location:

• SUV3, SUV4

Tools Required:

• Wrenches: 17mm, 19mm

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Remove Tie-Down Brackets (if present):

   • Detach the tie-down brackets from the vehicle frame rails.
   • Return the bolts and brackets to the vehicle owner.

2. Raise Hitch:

   • Lift the hitch into position on the frame rails.

3. Install Fasteners:

   • Attach the hitch to the vehicle using the provided M12 hex bolts and conical washers.
   • Align the hitch properly before tightening.

4. Tighten Fasteners:

   • Torque all M12 CL8.8 fasteners to 68 Lb.-Ft. (92 N*M) using a torque wrench.

Hardware List:

• (4) Hex Bolts: M12 x 1.25 x 35mm CL8.8
• (4) Conical Washers

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• If the hitch is removed, plug any holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not use a torch to cut access or attachment holes.

Drawbar:

• Drawbar Kit: 3593
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.
• Ensure proper alignment during installation.

Installation Instructions

Part Numbers:

• 60872
• 24795
• 77167

Wiring Access Location:

• Hyundai Elantra and Kia Rio 5: PC3, PC4
• Hyundai Accent: PC1, PC2

Tools Required:

• Wrenches: 17mm, 19mm
• Small Phillips Tip Screwdriver
• Drill Bits: None

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Remove Plastic Supports:

   • Use a Phillips screwdriver to unscrew plastic screws while applying pressure on the opposite side. Remove both pieces of plastic from the support straps.

2. Trim Fascia Tab (Elantra and Rio 5 only):

   • Trim the center fascia tab as shown in Figure 2. Obtain vehicle owner’s approval before cutting.

3. Lower Exhaust:

   • Remove the rubber exhaust hanger to lower the vehicle’s exhaust system.

4. Position Hitch (Passenger Side First):

   • Lift the passenger side of the hitch into position, placing the crosstube over the tailpipe. Rotate the side bracket into place on the outside of the frame rail. Gently pull the fascia out of the way to assist installation (refer to Figure 2).

5. Position Hitch (Driver’s Side):

   • Lift the driver’s side of the hitch into position on the outside of the frame rail and in front of the bulkhead. Pull the fascia out of the way to assist installation.

6. Install Fasteners:

   • Install the fasteners as shown in Figure 1. Hand-tighten all bolts before fully securing.

7. Align and Tighten Hitch:

   • Push the hitch toward the rear of the vehicle to align it properly. Tighten all fasteners to the specified torque settings:
     • M10 CL8.8 bolts: 42 Lb.-Ft. (57 N*M)
     • M12 CL8.8 bolts: 76 Lb.-Ft. (103 N*M)

8. Reattach Exhaust:

   • Secure the rubber muffler hanger back into place.

9. Reattach Fascia Tabs:

   • Replace any removed fascia tabs.

Hardware List:

• (4) M12 x 1.25 x 40mm CL8.8 Bolts
• (4) Conical Washers: 3/8”
• (4) Conical Washers: 1/2”
• (4) Spacers: 3/8” x 1-1/2” x 3”
• (4) M10 x 1.25 x 40mm CL8.8 Bolts (Rio 5 and Accent only)

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they are securely tightened.
• If the hitch is removed, plug any holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always wear safety glasses when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3594
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Minor fascia trimming is required for Elantra and Rio 5. Obtain vehicle owner’s approval before making modifications.
• Check the hitch frequently to ensure all fasteners remain tight.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-Connector Adapter for Pontiac Vibe and Toyota Matrix

Part Numbers:

• 118460

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Rear Cargo Area:

   • Open the rear door of the vehicle.
   • Temporarily remove the rear threshold, cargo net, and cargo cover.

2. Locate the Vehicle’s Wiring:

   • Remove the side wiring access panels in the rear cargo area.
   • Behind the taillights, locate the vehicle’s wiring harness connection points.

3. Install the Driver-Side T-Connector:

   • Separate the vehicle’s wiring connectors on the driver’s side.
   • Insert the T-Connector with the yellow wire between the vehicle’s wiring connectors.
   • Ensure all connections are clean and secure.

4. Route the Passenger-Side T-Connector:

   • Route the T-Connector with the green wire to the passenger’s side behind the panels and along the threshold.
   • Repeat step 3 for the passenger’s side.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as an existing ground stud, or drill a 3/32” hole.
   • Secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind the surface before drilling to avoid damage or injury. Avoid drilling into the vehicle floor or bed.

6. Connect the Power Wire:

   • Disconnect the negative (-) battery cable.
   • Attach the yellow fuse holder to the positive (+) battery cable using the provided ring terminal.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

7. Route the Black Power Wire:

   • Route the black power wire from the engine compartment to the rear cargo area, either along the frame or through existing wiring pathways.

   Warning:

   • Avoid routing wires near hot pipes, heat shields, or the fuel tank.

8. Complete the Power Connection:

   • Inside the trunk, connect the black 12-gauge power wire to the red wire from the T-Connector black box using the supplied yellow butt connector.
   • Reconnect the vehicle’s negative (-) battery cable.
   • Install the 10-amp fuse into the fuse holder.

   Warning:

   • All connections must be complete for the T-Connector to function properly.

9. Mount the Black Box:

   • On the driver’s side, locate a flat, out-of-the-way surface and mount the T-Connector black box using the provided double-sided tape.

10. Reassemble the Vehicle:

    • Reinstall the trim panels, threshold, storage covers, and floor covering, ensuring no wires are pinched or cut.

11. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.

12. Test the Installation:

    • Test the T-Connector installation with a test light or trailer.
    • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

    Specifications:

    • Max. stop/turn light: 1 per side (2.1 amps)
    • Max. tail lights: (4.2 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the unit specifications.
• Always follow the vehicle warnings and instructions carefully.

Manufacturer Notes:

• Refer to the vehicle owner’s manual for additional details.

Installation Instructions for T-Connector Adapter for Pontiac Vibe and Toyota Matrix

Part Numbers:

• 118460

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Rear Cargo Area:

   • Open the rear door of the vehicle.
   • Temporarily remove the rear threshold, cargo net, and cargo cover.

2. Locate the Vehicle’s Wiring:

   • Remove the side wiring access panels in the rear cargo area.
   • Behind the taillights, locate the vehicle’s wiring harness connection points.

3. Install the Driver-Side T-Connector:

   • Separate the vehicle’s wiring connectors on the driver’s side.
   • Insert the T-Connector with the yellow wire between the vehicle’s wiring connectors.
   • Ensure all connections are clean and secure.

4. Route the Passenger-Side T-Connector:

   • Route the T-Connector with the green wire to the passenger’s side behind the panels and along the threshold.
   • Repeat step 3 for the passenger’s side.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as an existing ground stud, or drill a 3/32” hole.
   • Secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind the surface before drilling to avoid damage or injury. Avoid drilling into the vehicle floor or bed.

6. Connect the Power Wire:

   • Disconnect the negative (-) battery cable.
   • Attach the yellow fuse holder to the positive (+) battery cable using the provided ring terminal.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

7. Route the Black Power Wire:

   • Route the black power wire from the engine compartment to the rear cargo area, either along the frame or through existing wiring pathways.

   Warning:

   • Avoid routing wires near hot pipes, heat shields, or the fuel tank.

8. Complete the Power Connection:

   • Inside the trunk, connect the black 12-gauge power wire to the red wire from the T-Connector black box using the supplied yellow butt connector.
   • Reconnect the vehicle’s negative (-) battery cable.
   • Install the 10-amp fuse into the fuse holder.

   Warning:

   • All connections must be complete for the T-Connector to function properly.

9. Mount the Black Box:

   • On the driver’s side, locate a flat, out-of-the-way surface and mount the T-Connector black box using the provided double-sided tape.

10. Reassemble the Vehicle:

    • Reinstall the trim panels, threshold, storage covers, and floor covering, ensuring no wires are pinched or cut.

11. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.

12. Test the Installation:

    • Test the T-Connector installation with a test light or trailer.
    • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

    Specifications:

    • Max. stop/turn light: 1 per side (2.1 amps)
    • Max. tail lights: (4.2 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the unit specifications.
• Always follow the vehicle warnings and instructions carefully.

Manufacturer Notes:

• Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
• Store these instructions for future reference.

Warranty Information:

• This product is covered by a warranty for X years from the date of purchase. The warranty covers defects in materials and workmanship under normal use.
• For complete warranty instructions, please download the full installation PDF.

For Technical Support: For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

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