Installation Instructions for Toyota Matrix and Pontiac Vibe

Part Numbers:

• 24812
• 60898
• 77183

Wiring Access Location:

• SUV3, SUV4

Tools Required:

• Wrenches: 19mm
• Drill Bits: None

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (91 kg)
• Note: Do not exceed towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Raise Hitch:

   • Lift the hitch into position on the vehicle.

2. Install Fasteners:

   • Attach the hitch to the existing weldnuts in the frame rails using the provided bolts and washers.

3. Tighten Fasteners:

   • Torque all M12 CL10.9 fasteners to 92 Lb.-Ft. (125 N*M) using a torque wrench.

Hardware List:

• (6) M12 x 1.25 x 40mm CL10.9 Bolts
• (6) 1/2” Conical Washers

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• If the hitch is removed, plug any holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3593
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• For Toyota Matrix XRS and XR Sport models: The center fascia must be removed for hitch installation. (Fascia sold separately.)
• Check the hitch frequently to ensure all fasteners remain tight.

Installation Instructions

Part Numbers:

• 24812
• 60898
• 77183

Wiring Access Location:

• SUV3, SUV4

Tools Required:

• Wrenches: 19mm
• Drill Bits: None

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (91 kg)
• Note: Do not exceed towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Raise Hitch:

   • Lift the hitch into position on the vehicle.

2. Install Fasteners:

   • Attach the hitch to the existing weldnuts in the frame rails using the provided bolts and washers.

3. Tighten Fasteners:

   • Torque all M12 CL10.9 fasteners to 92 Lb.-Ft. (125 N*M) using a torque wrench.

Hardware List:

• (6) M12 x 1.25 x 40mm CL10.9 Bolts
• (6) 1/2” Conical Washers

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• If the hitch is removed, plug any holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3593
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• For Toyota Matrix XRS and XR Sport models: The center fascia must be removed for hitch installation. (Fascia sold separately.)
• Check the hitch frequently to ensure all fasteners remain tight.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for Modulite® HD Protector Vehicle Wiring

Part Number:

• 119148

Tools Required:

• Phillips Head #2 Screwdriver
• Wire Cutters
• Wire Strippers/Wire Crimpers
• Tester or Volt Meter
• Socket & Ratchet Set
• Drill with 3/32” Drill Bit
• Double-Sided Tape

Step-by-Step Instructions:

Tow Vehicle Inputs - Determination:

1. Disconnect and isolate the vehicle's negative battery terminal.
   • Warning: Read and follow all warnings and instructions on the tow vehicle's battery.
2. Splice the tow harness input wires to the vehicle as determined.
   • Caution: Use appropriate gauge wire splices. Blue taps are for 16-18 gauge wires only.

Harness Installation:

1. Determine the mounting location of the module and secure it using the double-sided tape provided.
   • Warning: Mount the module with the epoxy side pointed towards the ground to prevent water buildup.
2. Locate a suitable grounding point near the module, such as an existing ground stud, or drill a 3/32” hole to secure the white wire using the provided eyelet and screw.
   • Caution: Verify what is behind any surface before drilling to avoid damage or personal injury.
3. Route the power wire to the vehicle’s positive battery terminal. Use the provided fuse holder, butt connector, and ring terminal to connect to the battery.
   • Do not insert the 15 amp fuse yet.
   • Caution: Ensure the module is connected to a constant power source and avoid routing the wire near hot pipes, heat shields, fuel tanks, or pinch points.

Completion:

1. Secure the harness with cable ties provided to prevent damage or rattling.
2. Reconnect the vehicle's negative battery cable.
3. Insert the 15 amp fuse into the fuse holder and close the cap.
4. Test the installation using a test light or trailer. Check each function independently and in combination.

Hardware List:

• 8 × Cable Ties, 8.5”
• 1 × 15 AMP Fuse
• 2 × Ring Terminals
• 1 × Fuse Holder
• 2 × Yellow Butt Connectors
• 1 × Self-Tapping Screw
• 4 × Blue Taps
• 1 × Spade Terminal

Wiring Outputs:

• White Wire: Ground
• Brown Wire: Tail
• Yellow Wire: Left Turn/Brake
• Green Wire: Right Turn/Brake
• Red Wire: Stop (for 3-wire systems only)

Safety Notes:

• Always read and follow all warnings and instructions included with the product and the vehicle's manual.
• Do not exceed the manufacturer’s towing capacity or the product’s amperage ratings.
• Wear safety glasses and use all necessary safety precautions during installation.

Troubleshooting Guide:

• 4-Flat Not Functioning: Ensure input wires are correctly installed and repeat testing after removing the 15 amp fuse for 10 seconds.
• No Power to 4-Flat: Check the chassis ground and ensure the module is properly connected to a constant power source.

Specifications:

• Installation Time: Approximately 45 minutes
• Compatibility: Does not work with multiplex vehicles (BM, BT, or BTT). Use part numbers 119190 or 119250 for these systems.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

For warranty information, please download the full installation PDF.