Installation Instructions for Chevrolet Cruze Hatchback (2017-Present)

Part Numbers:

• 24951
• 77951
• CQT24951

Tools Required:

• Safety Glasses
• Ratchet
• Torque Wrench
• Plastic Trim Tools
• Flat Head Screwdriver
• Tape Measure
• Marker
• Utility Knife
• Sockets: 7mm, 15mm
• T15 Torx Driver
• 6" Socket Extension

Weight Capacities:

• Weight Carrying:
  • Max Gross Trailer Weight: 2,000 lbs (908 kg)
  • Max Tongue Weight: 200 lbs (91 kg)
• Weight Distributing:
  • Not Applicable

Step-by-Step Instructions:

1. Fascia Removal:

• Bottom Bolts: Using a 7mm socket, remove (4) screws from the bottom of the fascia.
• Wheel Well Bolts: Remove (3) T15 Torx screws from each wheel well. Remove an additional 7mm screw located vertically behind the wheel well liner on both sides.
• License Plate Area: Use a 7mm socket to remove (2) screws near the license plate area.
• Taillights: Open the trunk. Use a flat head screwdriver to remove the caps covering the taillight screws. Remove (2) T15 screws per taillight, gently pull the taillights rearward, disconnect the wiring harness, and set aside.
• Fascia Removal: Use plastic trim tools to carefully detach the fascia starting at the wheel wells. Disconnect the wiring harness attached to the fascia and remove it.

2. Bumper Beam Removal:

• Flange Nuts: Use a 15mm socket to remove (6) M10 flange nuts from the bumper beam.
• Gently remove the bumper beam and set it aside.

3. Hitch Installation:

• Position Hitch: Raise the hitch into position, aligning its holes with the studs on the end panel.
• Reinstall Bumper Beam: Place the bumper beam on top of the hitch and loosely reinstall the (6) M10 flange nuts.

4. Tighten Fasteners:

• Use a torque wrench to tighten all M10 fasteners to 38 ft-lbs (52 N·m).

5. Trim Fascia:

• Lower Fascia Trim: Use a tape measure, marker, and utility knife to cut a 3-1/4” wide by 3” deep notch in the lower center of the fascia.
• Raised Areas: Trim (2) raised areas on the inside of the fascia flush with the fascia surface using a utility knife.

6. Reinstall Components:

• Reverse the steps from Step 1 to reinstall the fascia, taillights, and wiring.

Safety Notes:

• Regularly inspect the hitch and all fasteners to ensure a secure fit.
• If the hitch is removed, plug any holes in the trunk pan or body panels to prevent water or exhaust fume entry.
• Replace any damaged hitch or ball immediately.
• Always wear safety glasses and observe safety precautions when working beneath a vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Class I
• Compliance: This product meets safety specifications per V.E.S.C. Regulation V-5 and SAE J684.

Note: Always adhere to the towing vehicle manufacturer’s weight rating or the hitch’s maximum load rating, whichever is lower.

Installation Instructions for T-One® T-Connector for Chevrolet Spark

Part Numbers:

• 118694

Tools Required:

• Trim Panel Remover
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the rear door and temporarily remove the rear threshold, cargo net, and cargo cover to access the rear interior trim panels.
   • Fold the rear seats forward if helpful.

2. Remove Rear Interior Trim Panels:

   • Partially remove the rear interior trim panels on both the driver and passenger sides by removing necessary fasteners.

3. Connect the Driver-Side T-Connector:

   • Behind the taillights, locate connection points matching the ends of the T-Connector adapter.
   • Separate the vehicle’s wiring connectors on the driver’s side and insert the T-Connector containing the yellow and brown wires between the vehicle connectors. Ensure connectors are fully inserted and locking tabs are secure.

4. Route the Passenger-Side T-Connector:

   • Route the T-Connector containing the green wire below the threshold cover to the passenger’s side taillight housing.
   • Repeat Step 3 for the passenger side using the T-Connector end containing the green wire.

5. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire with the provided eyelet and screw.

   Caution: Verify what is behind the surface before drilling to prevent damage or injury.

6. Mount the Black Box Module:

   • Mount the T-Connector black box on the driver’s side using the provided double-sided tape.

7. Connect the Power Wire:

   • Inside the vehicle, connect the black 12-gauge wire from the T-Connector box to the supplied black wire using the yellow butt connector.
   • Route the black wire through a grommet and along the exterior frame or existing wiring to the engine compartment, avoiding areas that may pinch, cut, or break the wire.

   Warning: Avoid routing the wire near hot pipes, heat shields, or the fuel tank.

8. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.

9. Reconnect the Battery and Test:

   • Reconnect the vehicle’s Negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation with a test light or trailer.

10. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-Connector harness, avoiding areas that may pinch, cut, or melt the wire.

11. Reassemble the Vehicle:

    • Reinstall the plastic trim panels, threshold, storage covers, floor covering, and other items removed during installation.
    • Ensure no wires are pinched or damaged.

12. Store the 4-Flat Connector:

    • Store the 4-flat connector in the trunk area when not in use.

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.