Installation Instructions for Kia Niro

Part Numbers:

• 36600
• 06179
• CQT36600

Wiring Access Location:

• PC3, PC4

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• Tape Measure
• Marker
• Utility Knife
• Hack Saw
• Sockets: 10mm, 16mm

Installation Time:

• Estimated: 40 minutes (for professional installers)

Step-by-Step Instructions:

1. Lower Muffler:

   • Remove three (3) rubber isolator hangers from the hanger rods to lower the muffler.
   • Support the exhaust to prevent damage.
   • Apply lubricant or soapy water to ease removal.

2. Remove Underbody Panels:

   • Using a flat head screwdriver, remove the push pin rivets located at the lower edge of the fascia.
   • Use a 10mm socket to remove the plastic nut at the upper portion of the underbody panel.
   • Repeat for the opposite side.

3. Trim Driver-Side Underbody Panel:

   • Use a utility knife or another cutting tool to trim the driver-side underbody panel as shown in Figure 1.
   • Ensure the forward-most bolt hole on the upper portion is left intact for reattachment.

4. Trim Fascia:

   • Use a tape measure, marker, and utility knife to cut a notch approximately 2-1/2” wide x 3” deep in the lower part of the fascia, centered on the vehicle (see Figure 2).
   • Note: Inside the trim area is rigid plastic, which may require a hacksaw or suitable tool to cut.

5. Install Hitch:

   • Raise the hitch into position over the exhaust, aligning holes in the hitch with existing weldnuts in the frame rails.
   • Ensure the vehicle weldnuts are clean and free from rust or debris.
   • Install M10 bolts and conical washers (teeth side facing the hitch) with a 16mm socket—two (2) per side.

6. Tighten Fasteners:

   • Use a torque wrench to tighten all M10 CL10.9 bolts to 42 ft-lb (57 N*m).

7. Reattach Exhaust and Underbody Panels:

   • Reattach the exhaust onto the three hangers removed in Step 1.
   • Reinstall the underbody panels using the original hardware removed in Step 2.

Torque Specifications:

• M10-1.25 CL10.9 bolts: 42 ft-lb (57 N*m)

Hardware List:

• (4) Hex Bolt, M10 x 1.25 x 35mm CL10.9
• (4) Conical Washer, 3/8"

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 350 lb (159 kg)

Additional Notes:

• Authorized Drawbar Kit: 36071 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36600F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for T-One® T-Connector for Kia Niro

Part Numbers:

• 118749

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the tailgate and remove the cargo door on the floor.
   • Carefully remove the floor trim panels and access panels on each side of the vehicle.
   • Set aside all items removed, ensuring no parts are damaged.

2. Locate the Taillight Wiring Harness:

   • Inside the access panel areas on both the driver and passenger sides, locate the vehicle’s taillight wiring harness.
   • Disconnect the connectors carefully, ensuring not to break the locking tabs. Clean all connector surfaces of dirt.

3. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the vehicle wiring connectors.
   • Ensure connectors are fully inserted with locking tabs in place, avoiding damage.

4. Route the Passenger-Side T-Connector:

   • Route the T-One® Connector end with the green wire through the trim panel access hole, across the threshold, and into the passenger-side trim panel access hole.
   • Repeat Step 3 for the passenger side using the T-One® Connector end with the green wire.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle’s frame or crossmember.
   • Clean the area of dirt and rustproofing. Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind any surface before drilling to avoid damage or injury.

6. Connect the Power Wire:

   • On the driver’s side, locate the black 12-gauge power wire from the T-One® Connector box.
   • Attach the provided black wire and route it along the exterior frame or follow existing wiring to the engine compartment up to the battery.
   • Avoid areas that may pinch, cut, or break the wire.

   Warning: Avoid routing near hot pipes, heat shields, or the fuel tank.

7. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

8. Reconnect the Battery and Test:

   • Reconnect the vehicle’s Negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation using a test light or trailer.

9. Mount the Black Box Module:

   • Locate a flat, out-of-the-way surface and mount the black box module to prevent damage or rattling.

10. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-One® Connector harness, avoiding areas that may pinch, cut, or melt the wire.

11. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.