Installation Instructions for Chevrolet Impala

Part Numbers:

• 36407
• 06389
• 90137

Wiring Access Location:

• PC3, PC4

Tools Required:

• Wrench: 3/4"
• Drill Bits: None
• Pull Wire (provided)

Step-by-Step Instructions:

1. Lower Exhaust:

   • Remove rubber hangers from hanger brackets to lower the exhaust.
   • If the vehicle has dual exhaust, lower both sides.

2. Insert Fasteners into Frame Rails:

   • Fishwire 1/2"-13 x 1 1/4" carriage bolts and blocks through the access slots in the vehicle's frame rail and align them with the holes, on both sides.

3. Insert Fasteners into Cross Member:

   • Fishwire 1/2"-13 x 1 3/4" carriage bolts and blocks through the access holes in the cross member and down through the corresponding holes in the cross member.

4. Install Hitch:

   • Raise the hitch into position.
   • Secure the hitch using conical toothed washers and hex nuts as shown in the diagrams.

5. Tighten Fasteners:

   • Use a torque wrench to tighten all 1/2"-13 Grade 5 fasteners to 75 ft-lb (102 N*m).

Hardware List:

• (4) Carriage Bolt, 1/2"-13 x 1 1/4"
• (2) Carriage Bolt, 1/2"-13 x 1 3/4"
• (6) Block, 1/4" x 1" x 3"
• (6) Conical Toothed Washer, 1/2"
• (6) Hex Nut, 1/2"-13
• (4) Pull Wire

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)
• Drawbar must be used in the RISE position only.

Additional Notes:

• Drawbar Kit: 36061 (sold separately)
• Fastener Kit: 36407F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Chevrolet Impala

Part Numbers:

• 36407
• 06389
• 90137

Wiring Access Location:

• PC3, PC4

Tools Required:

• Wrench: 3/4"
• Drill Bits: None
• Pull Wire (provided)

Step-by-Step Instructions:

1. Lower Exhaust:

   • Remove rubber hangers from hanger brackets to lower the exhaust.
   • If the vehicle has dual exhaust, lower both sides.

2. Insert Fasteners into Frame Rails:

   • Fishwire 1/2"-13 x 1 1/4" carriage bolts and blocks through the access slots in the vehicle's frame rail and align them with the holes, on both sides.

3. Insert Fasteners into Cross Member:

   • Fishwire 1/2"-13 x 1 3/4" carriage bolts and blocks through the access holes in the cross member and down through the corresponding holes in the cross member.

4. Install Hitch:

   • Raise the hitch into position.
   • Secure the hitch using conical toothed washers and hex nuts as shown in the diagrams.

5. Tighten Fasteners:

   • Use a torque wrench to tighten all 1/2"-13 Grade 5 fasteners to 75 ft-lb (102 N*m).

Hardware List:

• (4) Carriage Bolt, 1/2"-13 x 1 1/4"
• (2) Carriage Bolt, 1/2"-13 x 1 3/4"
• (6) Block, 1/4" x 1" x 3"
• (6) Conical Toothed Washer, 1/2"
• (6) Hex Nut, 1/2"-13
• (4) Pull Wire

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)
• Drawbar must be used in the RISE position only.

Additional Notes:

• Drawbar Kit: 36061 (sold separately)
• Fastener Kit: 36407F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-One® T-Connector for Chevy Impala

Part Numbers:

• 118512

Tools Required:

• Test Probe
• Drill (3/32” Drill Bit)
• Phillips Head Screwdriver

Step-by-Step Instructions:

1. Access the Vehicle Wiring:

   • Open the trunk and remove the threshold panel and floor coverings.
   • On both driver and passenger sides, remove the two plastic wing nuts from inside the trunk.

2. Expose and Remove Taillight Housing:

   • Carefully pull back the carpet on both sides to expose the second set of plastic wing nuts (two per side).
   • Unscrew the wing nuts and carefully pry the taillight housing away from the vehicle, ensuring not to break the alignment tabs.

3. Connect the Driver-Side T-Connector:

   • Disconnect the vehicle wiring harness from the driver-side taillight socket.
   • Insert the T-Connector end with the yellow wire between the mating plugs of the taillight socket and vehicle wiring harness.

4. Route the Wiring:

   • On the driver’s side, route the T-Connector end with the green wire and the 4-flat connector down through the opening between the vehicle bumper and body.
   • Route the T-Connector green wire to the passenger side and the 4-flat connector underneath the bumper.

   Warning: Avoid routing near hot pipes, heat shields, the fuel tank, or other points that may damage the wires.

5. Connect the Passenger-Side T-Connector:

   • Route the T-Connector end with the green wire up through the opening on the passenger side.
   • Repeat Step 2 for the passenger-side connection.

6. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle frame or cross member.
   • Clean the area of dirt and rustproofing, drill a 3/32” hole, and secure the white wire using the provided eyelet and screw.

   Caution: Verify the area behind any surface before drilling to avoid damage or injury.

7. Reinstall the Taillight Assemblies:

   • Position the vehicle wiring harness between the taillight housing and the vehicle body.
   • Secure the T-Connector harness with the provided cable ties to prevent damage or rattling.

   Note: Mount the 4-flat connector in a suitable location under the vehicle. Bracket not included.

8. Test the Installation:

   • Verify that all connections are complete.
   • Test the installation using a test light or trailer.

Specifications:

• Max. stop/turn light: 7.5 amps
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the specified product ratings.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Installation Instructions for T-One® T-Connector for Generic Vehicle

Part Numbers:

• 118512

Tools Required:

• Test Probe
• Drill (3/32” Drill Bit)
• Phillips Head Screwdriver

Step-by-Step Instructions:

1. Access the Vehicle Wiring:

   • Open the trunk and remove the threshold panel and floor coverings.
   • On both driver and passenger sides, remove the two plastic wing nuts from inside the trunk.

2. Expose and Remove Taillight Housing:

   • Carefully pull back the carpet on both sides to expose the second set of plastic wing nuts (two per side).
   • Unscrew the wing nuts and carefully pry the taillight housing away from the vehicle, ensuring not to break the alignment tabs.

3. Connect the Driver-Side T-Connector:

   • Disconnect the vehicle wiring harness from the driver-side taillight socket.
   • Insert the T-Connector end with the yellow wire between the mating plugs of the taillight socket and vehicle wiring harness.

4. Route the Wiring:

   • On the driver’s side, route the T-Connector end with the green wire and the 4-flat connector down through the opening between the vehicle bumper and body.
   • Route the T-Connector green wire to the passenger side and the 4-flat connector underneath the bumper.

   Warning: Avoid routing near hot pipes, heat shields, the fuel tank, or other points that may damage the wires.

5. Connect the Passenger-Side T-Connector:

   • Route the T-Connector end with the green wire up through the opening on the passenger side.
   • Repeat Step 2 for the passenger-side connection.

6. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle frame or cross member.
   • Clean the area of dirt and rustproofing, drill a 3/32” hole, and secure the white wire using the provided eyelet and screw.

   Caution: Verify the area behind any surface before drilling to avoid damage or injury.

7. Reinstall the Taillight Assemblies:

   • Position the vehicle wiring harness between the taillight housing and the vehicle body.
   • Secure the T-Connector harness with the provided cable ties to prevent damage or rattling.

   Note: Mount the 4-flat connector in a suitable location under the vehicle. Bracket not included.

8. Test the Installation:

   • Verify that all connections are complete.
   • Test the installation using a test light or trailer.

Specifications:

• Max. stop/turn light: 7.5 amps
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the specified product ratings.
• Always wear safety glasses and follow safety precautions during installation.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Note: Store these instructions for future reference.