Installation Instructions for Chevrolet Equinox, Pontiac Torrent, Saturn Vue, and GMC Terrain

Part Numbers:

• 06391
• 36408
• 90145

Wiring Access Location:

• Chevrolet: SUV3
• Pontiac: SUV3
• Saturn: SUV1, SUV2

Tools Required:

• Wrenches: 18mm, 19mm, 3/4"
• For Saturn Vue: Open-end 3/4" wrench
• For Equinox: 6" Ratchet Extension
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Tie-Down Brackets:

   • If present, remove the tie-down brackets from the vehicle frame rail.
   • Return bolts and tie-down brackets to the vehicle owner.

2. Remove Fascia Door (Equinox Only):

   • Remove the fascia door.

3. Position the Hitch:

   • Raise the hitch into position, lifting the bumper mounting bracket over the fascia where needed.
   • Secure the hitch using M12 bolts and conical washers into the existing weld nuts.

4. Saturn Vue Specific Step:

   • Pull the 1/2"-13 carriage bolts and small blocks through the end of the bumper using the pull wire.
   • Feed the bolts through the bumper mounting bracket and secure with conical washers and hex nuts, as shown in Figure 1.

5. Equinox and Torrent Specific Step:

   • Install M12 bolts and conical washers through the bumper mounting bracket into the existing weld nuts in the bumper, as shown in Figure 2.

6. Tighten Fasteners:

   • Tighten all 1/2"-13 GR5 fasteners to 75 ft-lb (102 N*m).
   • Tighten all M12 CL8.8 fasteners to 68 ft-lb (92 N*m).

7. Reinstall Fascia Door (Equinox Only):

   • Replace the fascia door.

Hardware List:

• (6) Hex Bolt, M12 x 1.75 CL8.8
• (2) Hex Nut, 1/2"-13
• (6) Conical Washer, M12
• (2) Conical Washer, 1/2"
• (2) Block, 1.5" x 2"
• (2) Carriage Bolt, 1/2"-13 x 2"
• (1) Pull Wire

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)
• Drawbar must be used in the RISE position only.

Additional Notes:

• Drawbar Kit: 36051 or 90001 (sold separately)
• Fastener Kit: 36408F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Chevrolet Equinox, Pontiac Torrent, Saturn Vue, and GMC Terrain

Part Numbers:

• 06391
• 36408
• 90145

Wiring Access Location:

• Chevrolet: SUV3
• Pontiac: SUV3
• Saturn: SUV1, SUV2

Tools Required:

• Wrenches: 18mm, 19mm, 3/4"
• For Saturn Vue: Open-end 3/4" wrench
• For Equinox: 6" Ratchet Extension
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Tie-Down Brackets:

   • If present, remove the tie-down brackets from the vehicle frame rail.
   • Return bolts and tie-down brackets to the vehicle owner.

2. Remove Fascia Door (Equinox Only):

   • Remove the fascia door.

3. Position the Hitch:

   • Raise the hitch into position, lifting the bumper mounting bracket over the fascia where needed.
   • Secure the hitch using M12 bolts and conical washers into the existing weld nuts.

4. Saturn Vue Specific Step:

   • Pull the 1/2"-13 carriage bolts and small blocks through the end of the bumper using the pull wire.
   • Feed the bolts through the bumper mounting bracket and secure with conical washers and hex nuts, as shown in Figure 1.

5. Equinox and Torrent Specific Step:

   • Install M12 bolts and conical washers through the bumper mounting bracket into the existing weld nuts in the bumper, as shown in Figure 2.

6. Tighten Fasteners:

   • Tighten all 1/2"-13 GR5 fasteners to 75 ft-lb (102 N*m).
   • Tighten all M12 CL8.8 fasteners to 68 ft-lb (92 N*m).

7. Reinstall Fascia Door (Equinox Only):

   • Replace the fascia door.

Hardware List:

• (6) Hex Bolt, M12 x 1.75 CL8.8
• (2) Hex Nut, 1/2"-13
• (6) Conical Washer, M12
• (2) Conical Washer, 1/2"
• (2) Block, 1.5" x 2"
• (2) Carriage Bolt, 1/2"-13 x 2"
• (1) Pull Wire

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)
• Drawbar must be used in the RISE position only.

Additional Notes:

• Drawbar Kit: 36051 or 90001 (sold separately)
• Fastener Kit: 36408F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-Connector Adapter for Saturn Vue

Part Numbers:

• 118418

Wiring Access Location:

• Rear taillight assemblies and under the vehicle near the bumper fascia.

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Torx-15

• 2 Phillips Screwdriver

Step-by-Step Instructions:

1. Open the rear liftgate.

   • On both the driver’s and passenger’s sides of the vehicle, remove two Torx-15 screws. Carefully pull the taillight away from the vehicle, ensuring alignment pins are not damaged.

2. Locate the vehicle's taillight wiring harness on both sides of the vehicle.

   • The harness will have a connection point matching the ends of the T-Connector. Separate the connectors carefully, ensuring the locking tabs are not broken. Clean the connector surfaces if needed.

3. On both sides, in the taillight pocket, remove two 10mm nuts.

   • Carefully pull the quarter panel slightly away from the vehicle to create clearance for the T-Connector housings and black box.

4. Partially remove the rear wheel wells and mud guards. For ease of installation, you may remove the tires and fully remove the wheel wells and mud guards.

5. From the driver’s side taillight pocket, route the T-Connector end with the green wire and the 4-flat connector through the opening exposed in the previous step.

   • Use a fish wire for ease of routing between the taillight pocket and wheel well.

6. Underneath the vehicle, locate the T-Connector end with the green wire and 4-flat connector. Route both rearward to the backside of the bumper fascia.

7. Route the 4-flat connector harness to the center of the vehicle.

   • Route the T-Connector end with the green wire along the backside of the bumper fascia to the passenger side taillight pocket. Temporarily disconnect the bumper fascia brackets for easier installation.

8. Ensure the wire routing avoids any hot pipes, heat shields, the fuel tank, or any areas that might pinch or break the wire.

9. Mount the 4-flat connector in a suitable location under the vehicle.

10. Locate a suitable grounding point near the adapter, such as the vehicle frame or crossmember.

    • Clean the area of dirt and rustproofing. Drill a 3/32" hole and secure the white wire using the provided eyelet and screw.

11. Clean a flat area behind the driver’s side taillight assembly using a mixture of rubbing alcohol and water.

    • Mount the T-Connector black box using the provided double-sided tape.

12. Reinstall the quarter panel moved in step 3 and replace the 10mm nuts.

13. Plug the T-Connector end with the yellow wire into the driver’s side taillight socket and the vehicle wiring harness.

    • Repeat on the passenger’s side using the T-Connector with the green wire. Ensure all connectors are fully inserted with locking tabs in place.

14. Secure all loose wires with the provided cable ties.

15. Reinstall the wheel wells, mud guards, taillights, and other items removed during installation. Ensure wires are not pinched or cut during reassembly.

    Specifications:

    • Max. stop/turn light: 1 per side (2.1 amps).
    • Max. tail lights: (4.2 amps).

Hardware List:

• T-Connector adapter
• Eyelet and screw
• Double-sided tape
• Cable ties

Safety Notes:

• Verify all connections are complete for proper functionality.
• Test the installation with a test light or trailer.
• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or unit specifications.

Manufacturer Notes:

• Follow all warnings and instructions provided with the product.
• Refer to the vehicle owner’s manual for additional details.

Installation Instructions for T-Connector Adapter for Saturn Vue

Part Numbers:

• 118418

Wiring Access Location:

• Rear taillight assemblies and under the vehicle near the bumper fascia.

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Torx-15

• 2 Phillips Screwdriver

Step-by-Step Instructions:

1. Open the Rear Liftgate:

   • On both the driver’s and passenger’s sides, remove two Torx-15 screws. Carefully pull the taillight away from the vehicle, ensuring alignment pins are not damaged.

2. Locate the Vehicle's Taillight Wiring Harness:

   • Identify the connection points matching the T-Connector ends.
   • Separate the connectors carefully, ensuring the locking tabs are intact. Clean connector surfaces if necessary.

3. Create Clearance:

   • In the taillight pocket, remove two 10mm nuts on both sides.
   • Gently pull the quarter panel away from the vehicle to provide space for the T-Connector housings and black box.

4. Remove Rear Wheel Wells and Mud Guards:

   • Partially remove these components for better access. Removing the tires may facilitate easier installation.

5. Route the T-Connector Harness:

   • From the driver’s side taillight pocket, route the T-Connector end with the green wire and the 4-flat connector through the opening created in Step 3.
   • Use a fish wire to simplify routing through the taillight pocket and wheel well.

6. Underneath the Vehicle:

   • Locate the green wire and 4-flat connector and route them to the rear of the bumper fascia.
   • Route the green wire along the backside of the fascia to the passenger-side taillight pocket. Temporarily disconnect bumper fascia brackets if needed.

7. Position the 4-Flat Connector:

   • Route the 4-flat connector harness to the center of the vehicle for convenient access.
   • Secure it with cable ties to avoid interference with moving or hot parts.

8. Ground the White Wire:

   • Identify a suitable grounding point, such as the frame or crossmember.
   • Clean the area, drill a 3/32" hole, and attach the white wire using the provided eyelet and screw.

9. Mount the Black Box:

   • Clean a flat surface behind the driver’s side taillight with rubbing alcohol and water.
   • Use the provided double-sided tape to mount the T-Connector black box.

10. Reinstall Quarter Panel and Nuts:

    • Reattach the quarter panel and tighten the 10mm nuts removed earlier.

11. Connect the T-Connector:

    • Plug the yellow wire into the driver’s side taillight socket and the vehicle’s wiring harness.
    • Repeat this process on the passenger side with the green wire.

12. Secure Loose Wiring:

    • Use the provided cable ties to secure all loose wires.
    • Ensure the wiring is routed away from sharp edges, hot pipes, and moving parts.

13. Reinstall Components:

    • Replace the wheel wells, mud guards, taillights, and other items removed during installation.
    • Verify that no wires are pinched or cut during reassembly.

14. Test the Installation:

    • Test the T-Connector installation with a test light or trailer to confirm proper functionality.

Specifications:

• Max. Stop/Turn Light: 1 per side (2.1 amps)
• Max. Tail Lights: 4.2 amps

Hardware List:

• T-Connector adapter
• Eyelet and screw
• Double-sided tape
• Cable ties

Safety Notes:

• Ensure all connections are complete and secure for proper functionality.
• Avoid overloading circuits to prevent fire hazards.
• Follow all warnings and installation instructions carefully.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information, please download the full installation PDF.

Technical Support:
For assistance, visit www.trailerjacks.com or call 877-869-6690.