Installation Instructions for Chevrolet Impala

Part Numbers:

• 36407
• 06389
• 90137

Wiring Access Location:

• PC3, PC4

Tools Required:

• Wrench: 3/4"
• Drill Bits: None
• Pull Wire (provided)

Step-by-Step Instructions:

1. Lower Exhaust:

   • Remove rubber hangers from hanger brackets to lower the exhaust.
   • If the vehicle has dual exhaust, lower both sides.

2. Insert Fasteners into Frame Rails:

   • Fishwire 1/2"-13 x 1 1/4" carriage bolts and blocks through the access slots in the vehicle's frame rail and align them with the holes, on both sides.

3. Insert Fasteners into Cross Member:

   • Fishwire 1/2"-13 x 1 3/4" carriage bolts and blocks through the access holes in the cross member and down through the corresponding holes in the cross member.

4. Install Hitch:

   • Raise the hitch into position.
   • Secure the hitch using conical toothed washers and hex nuts as shown in the diagrams.

5. Tighten Fasteners:

   • Use a torque wrench to tighten all 1/2"-13 Grade 5 fasteners to 75 ft-lb (102 N*m).

Hardware List:

• (4) Carriage Bolt, 1/2"-13 x 1 1/4"
• (2) Carriage Bolt, 1/2"-13 x 1 3/4"
• (6) Block, 1/4" x 1" x 3"
• (6) Conical Toothed Washer, 1/2"
• (6) Hex Nut, 1/2"-13
• (4) Pull Wire

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)
• Drawbar must be used in the RISE position only.

Additional Notes:

• Drawbar Kit: 36061 (sold separately)
• Fastener Kit: 36407F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Chevrolet Impala

Part Numbers:

• 36407
• 06389
• 90137

Wiring Access Location:

• PC3, PC4

Tools Required:

• Wrench: 3/4"
• Drill Bits: None
• Pull Wire (provided)

Step-by-Step Instructions:

1. Lower Exhaust:

   • Remove rubber hangers from hanger brackets to lower the exhaust.
   • If the vehicle has dual exhaust, lower both sides.

2. Insert Fasteners into Frame Rails:

   • Fishwire 1/2"-13 x 1 1/4" carriage bolts and blocks through the access slots in the vehicle's frame rail and align them with the holes, on both sides.

3. Insert Fasteners into Cross Member:

   • Fishwire 1/2"-13 x 1 3/4" carriage bolts and blocks through the access holes in the cross member and down through the corresponding holes in the cross member.

4. Install Hitch:

   • Raise the hitch into position.
   • Secure the hitch using conical toothed washers and hex nuts as shown in the diagrams.

5. Tighten Fasteners:

   • Use a torque wrench to tighten all 1/2"-13 Grade 5 fasteners to 75 ft-lb (102 N*m).

Hardware List:

• (4) Carriage Bolt, 1/2"-13 x 1 1/4"
• (2) Carriage Bolt, 1/2"-13 x 1 3/4"
• (6) Block, 1/4" x 1" x 3"
• (6) Conical Toothed Washer, 1/2"
• (6) Hex Nut, 1/2"-13
• (4) Pull Wire

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)
• Drawbar must be used in the RISE position only.

Additional Notes:

• Drawbar Kit: 36061 (sold separately)
• Fastener Kit: 36407F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118417

Tools Required:

• Trim Panel Remover
• Drill with 3/32” Drill Bit
• 1/4" Socket

Step-by-Step Instructions:

1. Access the Passenger-Side Taillight Assembly:

   • Open the trunk and remove the passenger-side taillight assembly.
   • Use a trim panel tool to carefully pry the threshold plate away from the vehicle, ensuring not to damage any clips.
   • Pull back the carpet on the passenger side to expose the plastic wing nuts for the taillight.
   • Remove the wing nuts and carefully pull the taillight away from the vehicle, ensuring not to damage the alignment pins.

2. Connect the T-Connector:

   • Disconnect the wiring harness at the plugs located in the taillight pocket.
   • Ensure the mating surfaces of the vehicle wiring connectors match the T-Connector ends. Clean all connector surfaces of dirt if necessary.
   • Plug the T-Connector between the vehicle's connectors, ensuring the locking tabs are fully secured.

3. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as an existing ground stud.
   • If needed, drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
   • Caution: Verify what is behind the surface before drilling to avoid vehicle damage or personal injury. Do not drill into exposed surfaces.

4. Route the T-Connector Harness:

   • Route the T-Connector end with the 4-flat connector down through the taillight pocket between the bumper and body, toward the center of the bumper.
   • Secure the wires with the provided cable ties, avoiding areas that could pinch, cut, or melt the wires.

5. Reinstall Components:

   • Reinstall the taillight housing assemblies, positioning the vehicle wiring harness between the housing and the vehicle body.
   • Reattach the plastic wing nuts, carpet, threshold, and any other components removed during installation, ensuring no wires are pinched or cut.

6. Test the Installation:

   • Verify the T-Connector functionality using a test light or trailer.
   • Ensure all connections are complete for the T-Connector to function properly.

   Specifications:

   • Max. stop/turn light: 1 per side (7.5 amps)
   • Max. tail lights: (7.5 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
• Follow all warnings and installation instructions provided.

Manufacturer Notes:

• Read and follow all vehicle warnings and installation instructions before beginning.
• Refer to the vehicle owner’s manual for additional information.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118417

Tools Required:

• Trim Panel Remover
• Drill with 3/32” Drill Bit
• 1/4" Socket

Step-by-Step Instructions:

1. Access the Passenger-Side Taillight Assembly:

   • Open the trunk and remove the passenger-side taillight assembly.
   • Use a trim panel tool to carefully pry the threshold plate away from the vehicle, ensuring not to damage any clips.
   • Pull back the carpet on the passenger side to expose the plastic wing nuts for the taillight.
   • Remove the wing nuts and carefully pull the taillight away from the vehicle, ensuring not to damage the alignment pins.

2. Connect the T-Connector:

   • Disconnect the wiring harness at the plugs located in the taillight pocket.
   • Ensure the mating surfaces of the vehicle wiring connectors match the T-Connector ends. Clean all connector surfaces of dirt if necessary.
   • Plug the T-Connector between the vehicle's connectors, ensuring the locking tabs are fully secured.

3. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as an existing ground stud.
   • If needed, drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
   • Caution: Verify what is behind the surface before drilling to avoid vehicle damage or personal injury. Do not drill into exposed surfaces.

4. Route the T-Connector Harness:

   • Route the T-Connector end with the 4-flat connector down through the taillight pocket between the bumper and body, toward the center of the bumper.
   • Secure the wires with the provided cable ties, avoiding areas that could pinch, cut, or melt the wires.

5. Reinstall Components:

   • Reinstall the taillight housing assemblies, positioning the vehicle wiring harness between the housing and the vehicle body.
   • Reattach the plastic wing nuts, carpet, threshold, and any other components removed during installation, ensuring no wires are pinched or cut.

6. Test the Installation:

   • Verify the T-Connector functionality using a test light or trailer.
   • Ensure all connections are complete for the T-Connector to function properly.

Specifications:

• Max. Stop/Turn Light: 1 per side (7.5 amps)
• Max. Tail Lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
• Follow all warnings and installation instructions provided.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:
For assistance, visit www.trailerjacks.com or call 877-869-6690.