Installation Instructions for Ford EcoSport (2018-Current)

Part Numbers:

• 36660
• 06190
• CQT36660

Wiring Access Location:

• PC3

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Exhaust Removal Pliers
• Flat Head Screwdriver
• Utility Knife
• Marker
• Tape Measure
• 6" Socket Extension
• Sockets: 5.5mm, 10mm, 15mm, 17mm, 3/4"

Installation Time:

• Estimated: 45 minutes (for professional installers)

Step-by-Step Instructions:

1. Remove Underbody Panel:

   • If installed, remove 10 screws using a 5.5mm socket and 2 plastic nuts using a 10mm socket.
   • Set the panel aside for reinstallation later.

2. Lower Exhaust:

   • Use exhaust removal pliers and lubrication to remove the rubber isolator from the hanger.
   • For the 1.0L turbo, remove the hanger on the passenger side.
   • For the 2.0L, remove the hanger on both sides.
   • Note: Remove the passenger-side isolator from the top hanger and the driver-side isolator from the bottom hanger.

3. Remove Fasteners:

   • Remove 2 vertical 10mm bolts from each side using a 15mm socket (4 bolts total).
   • If additional clearance is needed, disconnect the electrical wire from the driver-side frame rail by pulling down on the attachment housing.

4. Raise Hitch:

   • Raise the hitch over the passenger-side hanger first, then over the driver-side hanger, and slide it into place.

5. Install Fasteners:

   • Install the supplied fasteners:
     • Attach M10 bolts (item j) with conical washers (item k) into the existing weld nuts.
     • Form and insert the handle nut (item o) into the access hole and through to the attachment hole, then install the 1/2"-13 bolts (item l), flat washers (item m), and lock washers (item n).

6. Torque Fasteners:

   • Tighten all 1/2"-13 GR5 fasteners to 50 lb-ft (68 N*m).
   • Tighten all M10-1.5 CL10.9 fasteners to 38 lb-ft (52 N*m).

7. Raise Exhaust:

   • Reattach the hangers and reconnect the electrical wire if removed during Step 3.

8. Trim Underbody Panel:

   • If installed, trim the underbody panel as follows:
     • Measure 4 5/16" from the passenger-side attachment hole and mark the center line.
     • Trim a 5 1/2" x 6" section in the center/rear of the panel.
     • Trim a 2" section 20 5/16" from the center line toward the passenger side, leaving a 1" tab in the rear for fascia reattachment.
     • Trim a 2" section 17 1/4" from the center line toward the driver side, leaving a 1" tab in the rear for fascia reattachment.

Torque Specifications:

• 1/2"-13 GR5 bolts: 50 lb-ft (68 N*m)
• M10-1.5 CL10.9 bolts: 38 lb-ft (52 N*m)

Hardware List:

• (4) Hex Bolts, M10 x 1.5 x 35mm CL10.9
• (4) Conical Washers, 3/8" (Part# 01292006)
• (2) Hex Bolts, 1/2"-13 x 1.5" GR5
• (2) Flat Washers, 1/2"
• (2) Lock Washers, 1/2"
• (2) Handle Nuts, 1/2"-13 (Part# 1332)

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 350 lb (159 kg)

Additional Notes:

• Authorized Drawbar Kit: 36071 (sold separately; must be used in the RISE position only).
• Fastener Kit: 36660F.
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Vehicles (Excluding Quad Exhaust Models)

Part Numbers:

• 36660
• 06190
• CQT36660

Wiring Access Location:

• PC3

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Exhaust Removal Pliers
• Flat Head Screwdriver
• Utility Knife
• Marker
• Tape Measure
• 6" Socket Extension
• Sockets: 5.5mm, 10mm, 15mm, 17mm, 3/4"

Installation Time:

• Estimated: 45 minutes (for professional installers)

Step-by-Step Instructions:

1. Remove Underbody Panel:

   • If installed, remove 10 screws using a 5.5mm socket and 2 plastic nuts using a 10mm socket.
   • Set the panel aside for reinstallation later.

2. Lower Exhaust:

   • Use exhaust removal pliers and lubrication to remove the rubber isolator from the hanger.
   • For the 1.0L turbo, remove the hanger on the passenger side.
   • For the 2.0L, remove the hanger on both sides.
   • Note: Remove the passenger-side isolator from the top hanger and the driver-side isolator from the bottom hanger.

3. Remove Fasteners:

   • Remove 2 vertical 10mm bolts from each side using a 15mm socket (4 bolts total).
   • If additional clearance is needed, disconnect the electrical wire from the driver-side frame rail by pulling down on the attachment housing.

4. Raise Hitch:

   • Raise the hitch over the passenger-side hanger first, then over the driver-side hanger, and slide it into place.

5. Install Fasteners:

   • Install the supplied fasteners:
     • Attach M10 bolts (item j) with conical washers (item k) into the existing weld nuts.
     • Form and insert the handle nut (item o) into the access hole and through to the attachment hole, then install the 1/2"-13 bolts (item l), flat washers (item m), and lock washers (item n).

6. Torque Fasteners:

   • Tighten all 1/2"-13 GR5 fasteners to 50 lb-ft (68 N*m).
   • Tighten all M10-1.5 CL10.9 fasteners to 38 lb-ft (52 N*m).

7. Raise Exhaust:

   • Reattach the hangers and reconnect the electrical wire if removed during Step 3.

8. Trim Underbody Panel:

   • If installed, trim the underbody panel as follows:
     • Measure 4 5/16" from the passenger-side attachment hole and mark the center line.
     • Trim a 5 1/2" x 6" section in the center/rear of the panel.
     • Trim a 2" section 20 5/16" from the center line toward the passenger side, leaving a 1" tab in the rear for fascia reattachment.
     • Trim a 2" section 17 1/4" from the center line toward the driver side, leaving a 1" tab in the rear for fascia reattachment.

Torque Specifications:

• 1/2"-13 GR5 bolts: 50 lb-ft (68 N*m)
• M10-1.5 CL10.9 bolts: 38 lb-ft (52 N*m)

Hardware List:

• (4) Hex Bolts, M10 x 1.5 x 35mm CL10.9
• (4) Conical Washers, 3/8" (Part# 01292006)
• (2) Hex Bolts, 1/2"-13 x 1.5" GR5
• (2) Flat Washers, 1/2"
• (2) Lock Washers, 1/2"
• (2) Handle Nuts, 1/2"-13 (Part# 1332)

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 350 lb (159 kg)

Additional Notes:

• Authorized Drawbar Kit: 36071 (sold separately; must be used in the RISE position only).
• Fastener Kit: 36660F.
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty: This product is backed by a limited warranty. For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.