Installation Instructions for Ford Van (Full Size)
(Includes E-150, E-250, and E-350 Models with Factory Step Bumper)

Part Numbers:

• 75703
• 44652
• 87599

Tools Required:

• Wrenches: 3/4”, 7/8”
• Drill Bits: 1/2” (on some models)

Wiring Access Location:

• SUV1, SUV2

Step-by-Step Instructions:

1992 and Newer Models:

1. Prepare the Frame:

   • Locate the existing holes in the vehicle frame. On some models, use the forward hole in the hitch that lines up with existing frame holes.

2. Install Hitch:

   • Position the hitch on the vehicle, ensuring it lines up with the frame holes.
   • Install carriage bolts, blocks, flat washers, and conical toothed washers as shown in Figure 1.

3. Secure Fasteners:

   • Loosely install all bolts and blocks as necessary. Ensure proper alignment before tightening.

4. Tighten Bolts:

   • Torque all 1/2” GR5 fasteners to 75 lb-ft (102 N·m).

5. Optional Steps for Exhaust Modifications:

   • For vehicles with thin tip exhausts, modifications to the exhaust may be necessary.

Pre-1992 Models:

1. Install Adapter Kit (Part No. 2626, Sold Separately):

   • For E-350 and 124” wheelbase models, the adapter kit is required.

2. Modify Carbon Canister:

   • If present, relocate or modify the carbon canister to ensure clearance with the hitch bolts.

3. Install Hitch:

   • Position the hitch on the frame, drill additional holes if required (refer to Figure 3 and Figure 4).

4. Tighten Fasteners:

   • Torque all fasteners to the specified torque (75 lb-ft).

Hardware List:

• (6) 1/2”-13 x 1.75” GR5 Carriage Bolts
• (6) Blocks 1/4” x 1” x 2” (1097-002)
• (6) Conical Toothed Washers
• (6) 1/2”-13 Hex Nuts
• (4) Flat Washers (depending on configuration)

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Distributing: Max Trailer Weight 10,000 lbs (4,536 kg), Max Tongue Weight 1,000 lbs (454 kg).
  • Weight Carrying (Ball Mount): Max Trailer Weight 6,000 lbs (2,721 kg), Max Tongue Weight 600 lbs (272 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Additional Notes:

• Installation of the hitch may require relocation of the tailpipe or modifications to the carbon canister.
• Obtain approval before any drilling or cutting on the vehicle frame.

Installation Instructions

Part Numbers:

• 75703
• 44652
• 87599

Tools Required:

• Wrenches: 3/4”, 7/8”
• Drill Bits: 1/2” (on some models)

Wiring Access Location:

• SUV1, SUV2

Step-by-Step Instructions:

1992 and Newer Models:

1. Prepare the Frame:

   • Locate the existing holes in the vehicle frame. On some models, use the forward hole in the hitch that lines up with existing frame holes.

2. Install Hitch:

   • Position the hitch on the vehicle, ensuring it lines up with the frame holes.
   • Install carriage bolts, blocks, flat washers, and conical toothed washers as shown in Figure 1.

3. Secure Fasteners:

   • Loosely install all bolts and blocks as necessary. Ensure proper alignment before tightening.

4. Tighten Bolts:

   • Torque all 1/2” GR5 fasteners to 75 lb-ft (102 N·m).

5. Optional Steps for Exhaust Modifications:

   • For vehicles with thin tip exhausts, modifications to the exhaust may be necessary.

Pre-1992 Models:

1. Install Adapter Kit (Part No. 2626, Sold Separately):

   • For E-350 and 124” wheelbase models, the adapter kit is required.

2. Modify Carbon Canister:

   • If present, relocate or modify the carbon canister to ensure clearance with the hitch bolts.

3. Install Hitch:

   • Position the hitch on the frame, drill additional holes if required (refer to Figure 3 and Figure 4).

4. Tighten Fasteners:

   • Torque all fasteners to the specified torque (75 lb-ft).

Hardware List:

• (6) 1/2”-13 x 1.75” GR5 Carriage Bolts
• (6) Blocks 1/4” x 1” x 2” (1097-002)
• (6) Conical Toothed Washers
• (6) 1/2”-13 Hex Nuts
• (4) Flat Washers (depending on configuration)

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Distributing: Max Trailer Weight 10,000 lbs (4,536 kg), Max Tongue Weight 1,000 lbs (454 kg).
  • Weight Carrying (Ball Mount): Max Trailer Weight 6,000 lbs (2,721 kg), Max Tongue Weight 600 lbs (272 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Additional Notes:

• Installation of the hitch may require relocation of the tailpipe or modifications to the carbon canister.
• Obtain approval before any drilling or cutting on the vehicle frame.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

For complete warranty instructions, please download the full installation PDF.