Product Details
- Brand: Tekonsha
- Model: 118683
- UPC: 016118135480
- Includes: T-One T-Connector Custom Harness
Compatibility Chart
Description
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Trailer Wiring Harness Kit For 16-24 Volvo XC90 17-22 S90 All Styles Install Notes
Installation Instructions for T-One® T-Connector for Volvo XC90
Part Numbers:
- 118683
Tools Required:
- 10mm Socket & Ratchet or 10mm Wrench
- Trim Panel Remover
- Drill (3/32” Drill Bit)
- Phillips Head Screwdriver
Step-by-Step Instructions:
-
Prepare the Vehicle:
- Open the tailgate and remove the cargo door on the floor.
- Carefully remove the floor trim panels and access panels on each side of the vehicle.
- Set aside all removed items, ensuring they are not damaged.
-
Locate the Taillight Wiring Harness:
- On both the driver and passenger sides, locate the vehicle's taillight wiring harness inside the access panel area.
- Disconnect the connectors carefully, ensuring the locking tabs are not damaged. Clean all connector surfaces.
-
Connect the Driver-Side T-Connector:
- Insert the T-Connector end with the yellow wire between the vehicle wiring connectors.
- Lock the connectors into place, ensuring they are fully inserted and the locking tabs are secure.
-
Route the Passenger-Side T-Connector:
- Route the T-Connector end with the green wire through the trim panel access hole, across the threshold, and into the passenger trim panel access hole.
- Repeat Step 3 for the passenger side using the T-Connector with the green wire.
-
Ground the White Wire:
- Locate a suitable grounding point near the connector, such as the vehicle’s frame or crossmember.
- Clean the area of dirt and rustproofing. Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
Caution: Verify what is behind any surface before drilling to avoid damage or injury.
-
Connect the Power Wire:
- On the driver’s side, locate the power cable stud.
- Remove the nut using a wrench or socket, place the ring terminal with the orange wire on the stud, and retighten the nut.
- Insert the 15-amp fuse into the fuse holder.
Warning: All connections must be complete for the T-Connector to function properly. Test and verify the installation with a test light or trailer.
-
Mount the Black Box Module:
- Clean a flat area in the driver’s side storage area with a mixture of rubbing alcohol and water.
- Mount the T-Connector black box using the provided double-sided tape.
-
Secure the Wiring Harness:
- Use the provided cable ties to secure the T-Connector harness, avoiding areas that may pinch, cut, or melt the wire.
-
Reassemble the Vehicle:
- Replace the access panels, floor trim panels, and cargo door removed during installation.
-
Store the 4-Flat Connector:
- Store the 4-flat connector in the rear cargo area when not in use.
Specifications:
- Max. stop/turn light: 2 per side (4.2 amps)
- Max. tail lights: 7.5 amps
Safety Notes:
- Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
- Always wear safety glasses and follow safety precautions during installation.
Manufacturer Notes:
- Refer to the vehicle owner’s manual and the instruction sheet for additional details.
- Store these instructions for future reference.
Installation Instructions for T-One® T-Connector for Volvo XC90
Part Numbers:
- 118683
Tools Required:
- 10mm Socket & Ratchet or 10mm Wrench
- Trim Panel Remover
- Drill (3/32” Drill Bit)
- Phillips Head Screwdriver
Step-by-Step Instructions:
-
Prepare the Vehicle:
- Open the tailgate and remove the cargo door on the floor.
- Carefully remove the floor trim panels and access panels on each side of the vehicle.
- Set aside all removed items, ensuring they are not damaged.
-
Locate the Taillight Wiring Harness:
- On both the driver and passenger sides, locate the vehicle's taillight wiring harness inside the access panel area.
- Disconnect the connectors carefully, ensuring the locking tabs are not damaged. Clean all connector surfaces.
-
Connect the Driver-Side T-Connector:
- Insert the T-Connector end with the yellow wire between the vehicle wiring connectors.
- Lock the connectors into place, ensuring they are fully inserted and the locking tabs are secure.
-
Route the Passenger-Side T-Connector:
- Route the T-Connector end with the green wire through the trim panel access hole, across the threshold, and into the passenger trim panel access hole.
- Repeat Step 3 for the passenger side using the T-Connector with the green wire.
-
Ground the White Wire:
- Locate a suitable grounding point near the connector, such as the vehicle’s frame or crossmember.
- Clean the area of dirt and rustproofing. Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
Caution: Verify what is behind any surface before drilling to avoid damage or injury.
-
Connect the Power Wire:
- On the driver’s side, locate the power cable stud.
- Remove the nut using a wrench or socket, place the ring terminal with the orange wire on the stud, and retighten the nut.
- Insert the 15-amp fuse into the fuse holder.
Warning: All connections must be complete for the T-Connector to function properly. Test and verify the installation with a test light or trailer.
-
Mount the Black Box Module:
- Clean a flat area in the driver’s side storage area with a mixture of rubbing alcohol and water.
- Mount the T-Connector black box using the provided double-sided tape.
-
Secure the Wiring Harness:
- Use the provided cable ties to secure the T-Connector harness, avoiding areas that may pinch, cut, or melt the wire.
-
Reassemble the Vehicle:
- Replace the access panels, floor trim panels, and cargo door removed during installation.
-
Store the 4-Flat Connector:
- Store the 4-flat connector in the rear cargo area when not in use.
Specifications:
- Max. stop/turn light: 2 per side (4.2 amps)
- Max. tail lights: 7.5 amps
Safety Notes:
- Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
- Always wear safety glasses and follow safety precautions during installation.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Manufacturer Notes:
- Refer to the vehicle owner’s manual and the instruction sheet for additional details.
- Store these instructions for future reference.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warranty:
For complete warranty instructions, please download the full installation PDF.