Installation Instructions for Ford Explorer, Mercury Mountaineer, and Lincoln Aviator

Part Numbers:

• 44722
• 75132
• 87417

Tools Required:

• Wrenches: 7/8”, 15mm, 18mm
• Drill Bits: None

Specifications:

• Max Gross Trailer Weight:
  • Weight Distributing: 8,000 lb. (3,632 kg)
  • Weight Carrying: 5,000 lb. (2,272 kg)
• Max Tongue Weight:
  • Weight Distributing: 800 lb. (363 kg)
  • Weight Carrying: 500 lb. (227 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Wiring Access Location:

• SUV1, SUV2

Step-by-Step Instructions:

1. Remove Existing Fasteners:

   • Remove three (3) existing bumper bracket nuts (if present).
   • Remove three (3) M12 or M14 bolts from each side of the frame.

2. Install Fasteners:

   • Fishwire carriage bolts and blocks through the end of the frame.

3. Position Hitch:

   • Raise the hitch into position and loosely install conical washers and nuts.

4. Factory Fastener Reinstallation:

   • Vehicles with 14mm factory fasteners: Reinstall the M14 fasteners.
   • Vehicles with 12mm factory fasteners: Install and torque supplied M12 fasteners and reinstall factory M12 nuts.

5. Tighten Fasteners:

   • Tighten all M12 fasteners to 92 Lb.-Ft. (125 N*M).
   • Tighten all M14 fasteners to 148 Lb.-Ft. (201 N*M).
   • Tighten all 1/2” fasteners to 75 Lb.-Ft. (102 N*M).

Hardware List:

• (6) Hex Bolts: M12 X 1.75 X 45mm CL10.9
• (2) Blocks: 1/4” x 1.5” x 2”
• (8) Conical Washers: 1/2”
• (2) Hex Nuts: 1/2” – 13
• (2) Carriage Bolts: 1/2” – 13 x 1.75 GR5

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working under the vehicle.
• Do not cut access or attachment holes with a torch.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Do not use both hitches at the same time, as this may overload and cause damage to the vehicle.
• Check the hitch frequently to ensure all fasteners remain tight.

Installation Instructions for Ford Explorer, Mercury Mountaineer, and Lincoln Aviator

Part Numbers:

• 44722
• 75132
• 87417

Tools Required:

• Wrenches: 7/8", 15mm, 18mm
• Drill Bits: None

Specifications:

• Max Gross Trailer Weight:
  • Weight Distributing: 8,000 lb (3,632 kg)
  • Weight Carrying: 5,000 lb (2,272 kg)
• Max Tongue Weight:
  • Weight Distributing: 800 lb (363 kg)
  • Weight Carrying: 500 lb (227 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Wiring Access Location:

• SUV1, SUV2

Step-by-Step Instructions:

1. Remove Existing Fasteners

   • Remove three (3) existing bumper bracket nuts, if present.
   • Remove three (3) M12 or M14 bolts from each side of the frame.

2. Install Fasteners

   • Fishwire carriage bolts and blocks through the end of the frame as shown in the installation diagram.

3. Position Hitch

   • Raise the hitch into position and loosely install conical washers and nuts.

4. Factory Fastener Reinstallation

   • For vehicles with M14 factory fasteners: Reinstall the M14 fasteners.
   • For vehicles with M12 factory fasteners: Install and torque supplied M12 fasteners and reinstall factory M12 nuts.

5. Tighten Fasteners

   • Torque all M12 fasteners to 92 lb-ft (125 N·m).
   • Torque all M14 fasteners to 148 lb-ft (201 N·m).
   • Torque all 1/2" fasteners to 75 lb-ft (102 N·m).

Hardware List:

• (6) Hex Bolts: M12 x 1.75 x 45mm CL10.9
• (2) Blocks: 1/4" x 1.5" x 2"
• (8) Conical Washers: 1/2"
• (2) Hex Nuts: 1/2"-13
• (2) Carriage Bolts: 1/2"-13 x 1.75 GR5

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working under the vehicle.
• Do not cut access or attachment holes with a torch.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Do not use both hitches simultaneously, as this may overload and cause damage to the vehicle.
• Check the hitch frequently to ensure all fasteners remain tight.

Warranty Information:

For warranty coverage details, including duration and terms, please download the full installation PDF. For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

End of Instructions

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118344

Wiring Access Location:

• Tail light assemblies on both sides of the vehicle.

Tools Required:

• None specified.

Step-by-Step Instructions:

1. Remove both tail light assemblies and locate the vehicle’s wiring harness.
   • The harness will have connection points on each side matching the ends of the T-Connector adapter.

Step 2: Vehicle-Specific Instructions

2A. Vans/Expedition/Navigator:

• Partially remove the rear interior plastic trim panels on the left (driver’s) side.
• Open the vehicle's jack storage compartment to expose the openings to the tail light assemblies.
• Remove the threshold cover plate between the rear doors.

2B. Escort/Tracer:

• Partially remove the trunk lining to expose the grommets accessing the tail lights.
• Remove and slit the grommets to allow wires to pass into the tail light openings.

2C. F-150 Pickups (Flareside Only):

• From underneath the vehicle, locate the access holes into the tail light openings.
• There will be an access hole on each side of the vehicle.

3. From the passenger side, route the T-Connector end containing the green wire out from inside the vehicle through the tail light opening.

4. Disconnect the vehicle’s center black wiring harness connector from the tail light assembly.

   • Note: Be careful not to damage the locking tabs.
   • Plug the T-Connector end containing the green wire between these separated halves.

5. Route the yellow wire across the vehicle under the threshold cover removed in step 2.

   • Route the T-Connector ends containing the yellow wire out through the driver’s side tail light opening.
   • Repeat step 4 using the T-Connector end containing the yellow wire.

6. Test the installation with a test light or trailer.

7. Secure the yellow wire under the threshold panel and reinstall all removed components:

   • Plastic trim panels.

   • Jack storage panel grommets.

   • Tail lights.

   • Specifications:

     • This unit is rated for 7.5 amps per circuit.

Hardware List:

• T-Connector adapter.

Safety Notes:

• Handle all connectors with care to avoid damage.
• Ensure all connections are clean and securely fastened.
• Test the installation after completing all steps to verify functionality.

Manufacturer Notes:

• Follow all warnings and instructions provided with the product.
• Use a test light or trailer to confirm proper installation.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118344

Wiring Access Location:

• Tail light assemblies on both sides of the vehicle.

Tools Required:

• None specified.

Step-by-Step Instructions:

1. Remove both tail light assemblies and locate the vehicle’s wiring harness.
   • The harness will have connection points on each side matching the ends of the T-Connector adapter.

Step 2: Vehicle-Specific Instructions

2A. Vans/Expedition/Navigator:

• Partially remove the rear interior plastic trim panels on the left (driver’s) side.
• Open the vehicle's jack storage compartment to expose the openings to the tail light assemblies.
• Remove the threshold cover plate between the rear doors.

2B. Escort/Tracer:

• Partially remove the trunk lining to expose the grommets accessing the tail lights.
• Remove and slit the grommets to allow wires to pass into the tail light openings.

2C. F-150 Pickups (Flareside Only):

• From underneath the vehicle, locate the access holes into the tail light openings.
• There will be an access hole on each side of the vehicle.

3. From the passenger side, route the T-Connector end containing the green wire out from inside the vehicle through the tail light opening.

4. Disconnect the vehicle’s center black wiring harness connector from the tail light assembly.

   • Note: Be careful not to damage the locking tabs.
   • Plug the T-Connector end containing the green wire between these separated halves.

5. Route the yellow wire across the vehicle under the threshold cover removed in step 2.

   • Route the T-Connector ends containing the yellow wire out through the driver’s side tail light opening.
   • Repeat step 4 using the T-Connector end containing the yellow wire.

6. Test the installation with a test light or trailer.

7. Secure the yellow wire under the threshold panel and reinstall all removed components:

   • Plastic trim panels.

   • Jack storage panel grommets.

   • Tail lights.

   • Specifications:

     • This unit is rated for 7.5 amps per circuit.

Hardware List:

• T-Connector adapter.

Safety Notes:

• Handle all connectors with care to avoid damage.
• Ensure all connections are clean and securely fastened.
• Test the installation after completing all steps to verify functionality.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:
This product comes with a limited warranty for [insert duration here] covering [insert coverage details]. For complete warranty instructions, please download the full installation PDF.