Reese Trailer Tow Hitch For 05-10 Chevy Cobalt Except SS 07-09 Pontiac G5 Except GT 05-06 Pursuit Canada Only Complete Package w/ Wiring Draw Bar and 1-7/8" Ball

Reese Trailer Tow Hitch For 05‑10 Chevy Cobalt Except SS 07‑09 Pontiac G5 Except GT 05‑06 Pursuit Canada Only Complete Package w/ Wiring Draw Bar and 1‑7/8" Ball

Model: 77122 118407 3593 63810

Includes Everything Pictured:
Custom Fit Trailer Hitch
Draw-Bar w/ Pin/Clip
Wiring Harness (Plug & Play)
1-7/8" and 2" Chrome Ball
Security Lock Pin
Rubber Hitch Plug Cover
Installation Hardware
Installation Instructions

Fits The Following Vehicles

2005 - 2010 Chevrolet, Cobalt, 2 Dr., Except SS
2007 - 2009 Pontiac, G5, Except GT
2005 - 2006 Pontiac, Pursuit, 2 Dr. (Canada Only)

Trailer Hitch Specs:

Part Number	77122
Brand	Reese
Finish	Black Powdercoat
Class	1
Receiver size opening	1-1/4"
Max gross trailer weight	2,000 lbs
Max GTW w/ weight distribution	N/A
Max Tongue Weight	200 lbs
Warranty	Lifetime
Installation Instructions

Wiring Kit Specs:

Part Number	118407
Brand	Tekonsha
Warranty	1 Year
Installation Instructions

Hitch Ball Specs:

Part Number	63810
Brand	Draw-Tite
Size	1-7/8" x 3/4" x 1-1/2"
Towing Capacity	2,000 lbs. GTW
Material	Chrome (Cold forged for superior strength)
Torque	torgue to 160 ft. lbs
Ball Hole Diameter	3/4"
Warranty	Lifetime

Ball Mount Specifications:

Fits	1-1/4" x 1-1/4" Trailer Hitch Receiver
Brand	Draw-Tite
Finish	Black Powdercoat
Length	6-5/8" From Center of Pin Hole to Center of Ball Hole
Rise	2-1/8" From inside top of hitch opening
Towing Capacity in Rise Position	2,000 lb Gross Towing Weight 200 lb Tongue Weight
Drop	2-3/4" From inside top of hitch opening
Towing Capacity in Drop Position	2,000 lb Gross Towing Weight 200 lb Tongue Weight
Ball Hole Diameter	3/4"
Pin hole diameter	1/2"
Warranty	Limited Lifetime

Questions or Comments? Call 702-374-8999

Thank you for choosing Reese the most powerful name in towing industry bar none. Manufactured by the same people that brought you Draw-Tite and Hidden Hitch all of our products come with standard lifetime warranty and support. Our custom hitches mount easily on your Car Truck Van SUV and RV. Most applications simply bolt on without any need for drilling or modifying your bumper. Please review installation instructions manual pdf file above for exact step by step instructions. Chose Class 1 or 2 for light duty towing, chose Class 3 4 and 5 for heavy duty towing. Pair your hitch with accessories like a ball mount that is available in several drop and rise configurations. Choose a 2 inch ball to haul most standard trailers. Choose a 1-7/8" ball to tow small and u tility trailers. Our hitches come with generous tongue weight ratings for use with cargo racks and other accessories. All parts in our store are sold at a discount. If you have any questions please do not hesitate to give us a call at 702-374-8999

Partial list of fitment years: 05 06 07 08 09 10 2005 2006 2007 2008 2009 2010

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Fits Vehicle Styles

Product Details

Brand: Reese
Model: 77122 118407 3593 63810
SKU: 77122 118407 3593 63810
Includes: Class 1 Trailer Tow Hitch, T-One T-Connector Custom Harness, Trailer Tow Hitch Ball Mount, Trailer Tow Hitch Ball

Compatibility Chart

Specification
Attachment Location	Rear
Color	Black
Drawbar Included	No
Drilling Required	Yes
Gross Towing Weight	2,000 lbs.
Hitch Class	I
Material	Steel
Maximum Tongue Weight	200 lbs.
Mounting Hardware Included	Yes
Mounting Type	Vehicle Frame
Receiver Size	1.25 in.
Receiver Type	Square Tube

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Description

Part Number	77122
Brand	Reese
Finish	Black Powdercoat
Class	1
Receiver size opening	1-1/4"
Max gross trailer weight	2,000 lbs
Max GTW w/ weight distribution	N/A
Max Tongue Weight	200 lbs
Warranty	Lifetime
Installation Instructions

Wiring Kit Specs:

Part Number	118407
Brand	Tekonsha
Warranty	1 Year
Installation Instructions

Hitch Ball Specs:

Part Number	63810
Brand	Draw-Tite
Size	1-7/8" x 3/4" x 1-1/2"
Towing Capacity	2,000 lbs. GTW
Material	Chrome (Cold forged for superior strength)
Torque	torgue to 160 ft. lbs
Ball Hole Diameter	3/4"
Warranty	Lifetime

Ball Mount Specifications:

Fits	1-1/4" x 1-1/4" Trailer Hitch Receiver
Brand	Draw-Tite
Finish	Black Powdercoat
Length	6-5/8" From Center of Pin Hole to Center of Ball Hole
Rise	2-1/8" From inside top of hitch opening
Towing Capacity in Rise Position	2,000 lb Gross Towing Weight 200 lb Tongue Weight
Drop	2-3/4" From inside top of hitch opening
Towing Capacity in Drop Position	2,000 lb Gross Towing Weight 200 lb Tongue Weight
Ball Hole Diameter	3/4"
Pin hole diameter	1/2"
Warranty	Limited Lifetime

Questions or Comments? Call 702-374-8999

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Reese Trailer Tow Hitch For 05-10 Chevy Cobalt Except SS 07-09 Pontiac G5 Except GT 05-06 Pursuit Canada Only Complete Package w/ Wiring Draw Bar and 1-7/8" Ball Install Notes

Installation Instructions for Chevrolet Cobalt, Pontiac G5, and Pontiac Pursuit (Canada Only)

Part Numbers:

77122
24745
60808

Wiring Access Location:

PC1, PC2

Tools Required:

Drill
Pull Wire (Provided)
Wrenches: 3/4"
Drill Bits: 1/2"

Specifications:

Max Gross Trailer Weight: 2,000 lb. (908 kg)
Max Tongue Weight: 200 lb. (90.8 kg)
Note: Do not exceed towing vehicle ratings.

Step-by-Step Instructions:

Lower Exhaust:
- Detach the exhaust from the rubber isolator to create space for installation.
Drill Frame Rail and Reinforcement Bracket:
- Locate the 3/8” hole in the frame reinforcement bracket welded to the frame rail.
- Center punch and drill a 1/2” hole in the frame rail, enlarging the 3/8” hole in the frame reinforcement bracket to 1/2”. Repeat on both sides.
Fishwire Carriage Bolt and Spacer:
- Use the fishwire to guide the spacer and carriage bolt through the access slot in the frame rail and down through the drilled hole. Create a kink in the pull wire for tight areas (as shown in Figure 3). Repeat for both sides.
Position Hitch:
- Raise the hitch into position, taking care not to push the carriage bolts back into the frame.
- Secure the hitch using conical washers and nuts.
Drill Holes in Impact Bar:
- Ensure the hitch is centered on the vehicle.
- Using the hitch as a template, drill two (2) 1/2” holes into the vehicle’s impact bar.
Install Carriage Bolts in Impact Bar:
- On the driver’s side, install the carriage bolt and spacer from the open face of the impact bar and down through the hole drilled in Step 5. Secure with a lock washer and nut.
- On the passenger’s side, fishwire the carriage bolt and spacer through the end of the impact bar and down through the hole drilled in Step 5. Secure with a lock washer and nut.
Tighten Fasteners:
- Torque all 1/2”-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M) using a torque wrench.
Reattach Exhaust:
- Raise the exhaust back into position and reattach it to the rubber isolator.

Hardware List:

(4) Carriage Bolts: 1/2”-13 x 1.75”
(4) Spacers: 1/4” x 1” x 3”
(2) Conical Washers: 1/2”
(4) Hex Nuts: 1/2”-13
(2) Lock Washers: 1/2”

Safety Notes:

Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
Plug any holes in the trunk pan or body panels if the hitch is removed to prevent water and exhaust fumes from entering.
Replace any damaged hitch or ball immediately.
Always wear safety glasses when working beneath the vehicle.
Do not use a torch to cut access or attachment holes.

Drawbar:

Drawbar Kit: 3593
Important: The drawbar must be used in the rise position only.

Compliance:

This product complies with SAE J684, V.E.S.C. Regulation V-5, and the safety requirements of the State of New York.

Additional Notes:

Does not fit Chevrolet Cobalt SS Coupe, Pontiac Pursuit GT, or Pontiac G5 GT models.

Installation Instructions for Chevrolet Cobalt, Pontiac G5, and Pontiac Pursuit (Canada Only)

Part Numbers:

77122
24745
60808

Wiring Access Location:

PC1, PC2

Tools Required:

Drill
Pull Wire (Provided)
Wrenches: 3/4"
Drill Bits: 1/2"

Specifications:

Max Gross Trailer Weight: 2,000 lb. (908 kg)
Max Tongue Weight: 200 lb. (90.8 kg)
Note: Do not exceed towing vehicle ratings.

Step-by-Step Instructions:

Lower Exhaust:
- Detach the exhaust from the rubber isolator to create space for installation.
Drill Frame Rail and Reinforcement Bracket:
- Locate the 3/8” hole in the frame reinforcement bracket welded to the frame rail.
- Center punch and drill a 1/2” hole in the frame rail, enlarging the 3/8” hole in the frame reinforcement bracket to 1/2”. Repeat on both sides.
Fishwire Carriage Bolt and Spacer:
- Use the fishwire to guide the spacer and carriage bolt through the access slot in the frame rail and down through the drilled hole. Create a kink in the pull wire for tight areas (as shown in Figure 3). Repeat for both sides.
Position Hitch:
- Raise the hitch into position, taking care not to push the carriage bolts back into the frame.
- Secure the hitch using conical washers and nuts.
Drill Holes in Impact Bar:
- Ensure the hitch is centered on the vehicle.
- Using the hitch as a template, drill two (2) 1/2” holes into the vehicle’s impact bar.
Install Carriage Bolts in Impact Bar:
- On the driver’s side, install the carriage bolt and spacer from the open face of the impact bar and down through the hole drilled in Step 5. Secure with a lock washer and nut.
- On the passenger’s side, fishwire the carriage bolt and spacer through the end of the impact bar and down through the hole drilled in Step 5. Secure with a lock washer and nut.
Tighten Fasteners:
- Torque all 1/2”-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M) using a torque wrench.
Reattach Exhaust:
- Raise the exhaust back into position and reattach it to the rubber isolator.

Hardware List:

(4) Carriage Bolts: 1/2”-13 x 1.75”
(4) Spacers: 1/4” x 1” x 3”
(2) Conical Washers: 1/2”
(4) Hex Nuts: 1/2”-13
(2) Lock Washers: 1/2”

Safety Notes:

Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
Plug any holes in the trunk pan or body panels if the hitch is removed to prevent water and exhaust fumes from entering.
Replace any damaged hitch or ball immediately.
Always wear safety glasses when working beneath the vehicle.
Do not use a torch to cut access or attachment holes.

Drawbar:

Drawbar Kit: 3593
Important: The drawbar must be used in the rise position only.

Compliance:

This product complies with SAE J684, V.E.S.C. Regulation V-5, and the safety requirements of the State of New York.

Additional Notes:

Does not fit Chevrolet Cobalt SS Coupe, Pontiac Pursuit GT, or Pontiac G5 GT models.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Revision:

24745 Rev. A 6/25/2014

Installation Instructions for T-Connector Adapter

Part Numbers:

118407

Tools Required:

Drill with 3/32” Drill Bit
Philips Head Screwdriver
Trim Panel Remover

Step-by-Step Instructions:

Access the Rear Cargo Area:
- Locate the vehicle wiring inside the rear cargo area by removing the wiring access panels on both sides.
- Carefully remove the foam insulation padding on each side to access the taillight connection points.
- Note: Use the top set of connection points for the T-Connector.
Driver’s Side Connection:
- Beginning on the driver’s side, disconnect the vehicle’s wiring connectors carefully to avoid breaking the locking tabs.
- Connect the T-Connector containing the yellow wire between the separated connectors.
- Ensure the connectors are fully inserted, and the locking tabs are secure.
Passenger’s Side Connection:
- Remove the cargo floor panel and the cargo tray by unscrewing the spare tire hold-down nut. Set the cargo tray aside.
- Route the T-Connector containing the green wire behind and under the trim panel along the vehicle floor near the spare tire.
- Continue routing the wire across the vehicle, behind the trim panel, and up to the wiring access area on the passenger’s side.
- Repeat Step 2 for the passenger’s side using the T-Connector containing the green wire.
Ground the White Wire:
- Locate a suitable grounding point near the T-Connector. Do not drill into the vehicle floor or bed.
- Clean the area to remove dirt and rustproofing.
- Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
- Caution: Verify what is behind any surface before drilling to avoid vehicle damage or personal injury.
Secure the Wiring Harness:
- Use the provided cable ties to secure the T-Connector harness to prevent damage or rattling.
- Avoid areas that could pinch, cut, or melt the wire.
Reassemble the Vehicle:
- Replace the foam insulation padding, wiring access panels, cargo tray, spare tire hold-down nut, and cargo floor panel removed during installation.
- Store the 4-flat connector in the rear cargo area when not in use.
Test the Installation:
- Test and verify the installation with a test light or trailer.
- Ensure all connections are complete for the T-Connector to function properly.
Specifications:
- Max. stop/turn light: 7.5 amps per side
- Max. tail lights: 7.5 amps

Safety Notes:

Overloading circuits can cause fires. Do not exceed the lower of the vehicle manufacturer’s rating or the unit specifications.
Refer to the vehicle owner’s manual and instruction sheet for additional guidance.

Manufacturer Notes:

Follow all warnings and installation instructions provided.
Store the 4-flat connector in the rear cargo area when not in use.

Installation Instructions for T-Connector Adapter

Part Numbers:

118407

Tools Required:

Drill with 3/32” Drill Bit
Philips Head Screwdriver
Trim Panel Remover

Step-by-Step Instructions:

Access the Rear Cargo Area:
- Locate the vehicle wiring inside the rear cargo area by removing the wiring access panels on both sides.
- Carefully remove the foam insulation padding on each side to access the taillight connection points.
- Note: Use the top set of connection points for the T-Connector.
Driver’s Side Connection:
- Beginning on the driver’s side, disconnect the vehicle’s wiring connectors carefully to avoid breaking the locking tabs.
- Connect the T-Connector containing the yellow wire between the separated connectors.
- Ensure the connectors are fully inserted, and the locking tabs are secure.
Passenger’s Side Connection:
- Remove the cargo floor panel and the cargo tray by unscrewing the spare tire hold-down nut. Set the cargo tray aside.
- Route the T-Connector containing the green wire behind and under the trim panel along the vehicle floor near the spare tire.
- Continue routing the wire across the vehicle, behind the trim panel, and up to the wiring access area on the passenger’s side.
- Repeat Step 2 for the passenger’s side using the T-Connector containing the green wire.
Ground the White Wire:
- Locate a suitable grounding point near the T-Connector. Do not drill into the vehicle floor or bed.
- Clean the area to remove dirt and rustproofing.
- Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
- Caution: Verify what is behind any surface before drilling to avoid vehicle damage or personal injury.
Secure the Wiring Harness:
- Use the provided cable ties to secure the T-Connector harness to prevent damage or rattling.
- Avoid areas that could pinch, cut, or melt the wire.
Reassemble the Vehicle:
- Replace the foam insulation padding, wiring access panels, cargo tray, spare tire hold-down nut, and cargo floor panel removed during installation.
- Store the 4-flat connector in the rear cargo area when not in use.
Test the Installation:
- Test and verify the installation with a test light or trailer.
- Ensure all connections are complete for the T-Connector to function properly.

Specifications:

Max. Stop/Turn Light: 7.5 amps per side
Max. Tail Lights: 7.5 amps

Safety Notes:

Overloading circuits can cause fires. Do not exceed the lower of the vehicle manufacturer’s rating or the unit specifications.
Refer to the vehicle owner’s manual and instruction sheet for additional guidance.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.