Installation Instructions for 2010-2021 Volkswagen Amarok

Part Numbers:

• 76477
• 84477
• CQT76477

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Socket: 19 mm
• Wire Brush
• 6-inch Socket Extension

Step-by-Step Instructions:

1. Clean Weldnuts:

   • Use a wire brush to remove dirt and rust from the weldnuts on the bumper beam.

2. Install Hitch:

   • Raise the hitch into position and align it with the weldnut holes on the bumper beam.
   • Insert four M12 bolts through the hitch holes and into the weldnuts.

3. Tighten Fasteners:

   • Tighten all M12-1.5x45 GR10.9 fasteners to 92 ft-lbs (125 N*m) using a torque wrench.

4. Safety Check:

   • Regularly check the hitch to ensure all fasteners and the ball are properly tightened.
   • If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
   • Replace any damaged hitch or ball immediately.

Hardware List:

• (4) Bolt M12-1.5x45 GR10.9

Safety Notes:

• Always wear safety glasses during installation.
• Proper torque is required to securely mount the hitch to the vehicle when towing.
• Do not cut or modify the hitch.
• Follow all safety precautions when working beneath the vehicle.

Specifications:

• Weight Carrying Capacity: 7,500 lbs (3,402 kg) trailer weight, 750 lbs (340 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 20 minutes.
• For step-by-step photo instructions, scan the QR code provided in the manual or visit the website.

Installation Instructions for 2010-2021 Volkswagen Amarok

Part Numbers:

• 76477
• 84477
• CQT76477

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Socket: 19 mm
• Wire Brush
• 6-inch Socket Extension

Step-by-Step Instructions:

1. Clean Weldnuts:

• Use a wire brush to remove dirt and rust from the weldnuts on the bumper beam.

2. Install Hitch:

• Raise the hitch into position and align it with the weldnut holes on the bumper beam.
• Insert four M12 bolts through the hitch holes and into the weldnuts.

3. Tighten Fasteners:

• Tighten all M12-1.5x45 GR10.9 fasteners to 92 ft-lbs (125 N*m) using a torque wrench.

4. Safety Check:

• Regularly check the hitch to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.

Hardware List:

• (4) Bolt M12-1.5x45 GR10.9

Safety Notes:

• Always wear safety glasses during installation.
• Proper torque is required to securely mount the hitch to the vehicle when towing.
• Do not cut or modify the hitch.
• Follow all safety precautions when working beneath the vehicle.

Specifications:

• Weight Carrying Capacity: 7,500 lbs (3,402 kg) trailer weight, 750 lbs (340 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 20 minutes.
• For step-by-step photo instructions, scan the QR code provided in the manual or visit the website.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for Modulite® HD Protector Vehicle Wiring

Part Number:

• 119148

Tools Required:

• Phillips Head #2 Screwdriver
• Wire Cutters
• Wire Strippers/Wire Crimpers
• Tester or Volt Meter
• Socket & Ratchet Set
• Drill with 3/32” Drill Bit
• Double-Sided Tape

Step-by-Step Instructions:

Tow Vehicle Inputs - Determination:

1. Disconnect and isolate the vehicle's negative battery terminal.
   • Warning: Read and follow all warnings and instructions on the tow vehicle's battery.
2. Splice the tow harness input wires to the vehicle as determined.
   • Caution: Use appropriate gauge wire splices. Blue taps are for 16-18 gauge wires only.

Harness Installation:

1. Determine the mounting location of the module and secure it using the double-sided tape provided.
   • Warning: Mount the module with the epoxy side pointed towards the ground to prevent water buildup.
2. Locate a suitable grounding point near the module, such as an existing ground stud, or drill a 3/32” hole to secure the white wire using the provided eyelet and screw.
   • Caution: Verify what is behind any surface before drilling to avoid damage or personal injury.
3. Route the power wire to the vehicle’s positive battery terminal. Use the provided fuse holder, butt connector, and ring terminal to connect to the battery.
   • Do not insert the 15 amp fuse yet.
   • Caution: Ensure the module is connected to a constant power source and avoid routing the wire near hot pipes, heat shields, fuel tanks, or pinch points.

Completion:

1. Secure the harness with cable ties provided to prevent damage or rattling.
2. Reconnect the vehicle's negative battery cable.
3. Insert the 15 amp fuse into the fuse holder and close the cap.
4. Test the installation using a test light or trailer. Check each function independently and in combination.

Hardware List:

• 8 × Cable Ties, 8.5”
• 1 × 15 AMP Fuse
• 2 × Ring Terminals
• 1 × Fuse Holder
• 2 × Yellow Butt Connectors
• 1 × Self-Tapping Screw
• 4 × Blue Taps
• 1 × Spade Terminal

Wiring Outputs:

• White Wire: Ground
• Brown Wire: Tail
• Yellow Wire: Left Turn/Brake
• Green Wire: Right Turn/Brake
• Red Wire: Stop (for 3-wire systems only)

Safety Notes:

• Always read and follow all warnings and instructions included with the product and the vehicle's manual.
• Do not exceed the manufacturer’s towing capacity or the product’s amperage ratings.
• Wear safety glasses and use all necessary safety precautions during installation.

Troubleshooting Guide:

• 4-Flat Not Functioning: Ensure input wires are correctly installed and repeat testing after removing the 15 amp fuse for 10 seconds.
• No Power to 4-Flat: Check the chassis ground and ensure the module is properly connected to a constant power source.

Specifications:

• Installation Time: Approximately 45 minutes
• Compatibility: Does not work with multiplex vehicles (BM, BT, or BTT). Use part numbers 119190 or 119250 for these systems.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

For warranty information, please download the full installation PDF.