Installation Instructions for 2021-Current Kia Carnival

Part Numbers:

• 76511
• 84511
• CQT76511

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 16 mm
• 6-inch Socket Extension
• Exhaust Removal Pliers
• Utility Knife
• Flat Head Screwdriver

Step-by-Step Instructions:

1. Remove Trim Panel:

   • Using a flat head screwdriver, remove five plastic push rivets from the underside of the driver-side trim panel.
   • Carefully remove the trim panel and return it to the owner.

2. Lower Exhaust:

   • Support the exhaust system to avoid damage.
   • Using exhaust removal pliers, detach two rubber exhaust hangers—one at the rear and one at the base of the exhaust.

3. Trim Caulking:

   • Using a utility knife, partially remove the caulking from the trunk pan on both sides to create a flatter surface.

4. Install Hitch:

   • Raise the hitch into position, aligning the bracket holes with the weldnuts in the vehicle's frame rail.
   • Loosely install the M12 bolts and conical washers (teeth side toward hitch).
   • Use a wire brush to clean the weldnuts if necessary.

5. Tighten Fasteners:

   • Using a torque wrench, tighten all M12 fasteners to 76 ft-lbs (103 N*m).

6. Reinstall Exhaust:

   • Raise the exhaust back into position and secure the hangers.

Hardware List:

• (6) Bolt M12 x 1.25 x 35
• (6) Conical Tooth Washer 1/2"

Safety Notes:

• Always wear safety glasses during installation.
• Ensure proper torque to keep the hitch securely mounted to the vehicle.
• Regularly check all fasteners and the hitch for proper tightness.
• Replace any damaged hitch or ball immediately.
• Do not cut or modify the hitch.
• Observe safety precautions when working beneath the vehicle.

Specifications:

• Weight Carrying Capacity: 4,000 lbs (1,814 kg) trailer weight, 600 lbs (272 kg) tongue weight.
• Weight Distributing Capacity: 4,000 lbs (1,814 kg) trailer weight, 600 lbs (272 kg) tongue weight.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 30 minutes.
• For detailed photo instructions, scan the QR code provided in the manual or visit the website.

Installation Instructions for 2021-Current Kia Carnival

Part Numbers:

• 76511
• 84511
• CQT76511

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 16 mm
• 6-inch Socket Extension
• Exhaust Removal Pliers
• Utility Knife
• Flat Head Screwdriver

Step-by-Step Instructions:

1. Remove Trim Panel:

• Using a flat head screwdriver, remove five plastic push rivets from the underside of the driver-side trim panel.
• Carefully remove the trim panel and return it to the owner.

2. Lower Exhaust:

• Support the exhaust system to avoid damage.
• Using exhaust removal pliers, detach two rubber exhaust hangers—one at the rear and one at the base of the exhaust.

3. Trim Caulking:

• Using a utility knife, partially remove the caulking from the trunk pan on both sides to create a flatter surface.

4. Install Hitch:

• Raise the hitch into position, aligning the bracket holes with the weldnuts in the vehicle's frame rail.
• Loosely install the M12 bolts and conical washers (teeth side toward hitch).
• Use a wire brush to clean the weldnuts if necessary.

5. Tighten Fasteners:

• Using a torque wrench, tighten all M12 fasteners to 76 ft-lbs (103 N*m).

6. Reinstall Exhaust:

• Raise the exhaust back into position and secure the hangers.

Hardware List:

• (6) Bolt M12 x 1.25 x 35
• (6) Conical Tooth Washer 1/2"

Safety Notes:

• Always wear safety glasses during installation.
• Ensure proper torque to keep the hitch securely mounted to the vehicle.
• Regularly check all fasteners and the hitch for proper tightness.
• Replace any damaged hitch or ball immediately.
• Do not cut or modify the hitch.
• Observe safety precautions when working beneath the vehicle.

Specifications:

• Weight Carrying Capacity: 4,000 lbs (1,814 kg) trailer weight, 600 lbs (272 kg) tongue weight.
• Weight Distributing Capacity: 4,000 lbs (1,814 kg) trailer weight, 600 lbs (272 kg) tongue weight.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 30 minutes.
• For detailed photo instructions, scan the QR code provided in the manual or visit the website.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-One® T-Connector for Kia Telluride, Kia Carnival, Kia Sorento, Hyundai Palisade, Hyundai Santa Fe, Hyundai Tucson, and Hyundai Santa Cruz

Part Numbers:

• 118784

Tools Required:

• Trim Panel Remover
• Test Light
• Cable Ties
• Safety Glasses

Step-by-Step Instructions:

1. Locate the Vehicle’s Trailer Wiring Harness:

   • Underneath the vehicle, locate the trailer wiring harness connector on the driver’s side, behind the rear bumper fascia.
   • If a protective cap is present, remove it and store it safely.

2. Clean and Prepare the Connector:

   • Ensure the vehicle’s trailer wiring harness connector and the T-One® T-Connector surfaces are clean and free of dirt or debris.
   • Clean the surfaces as necessary to ensure a proper connection.

3. Connect the T-One® T-Connector:

   • Insert the 12-pin T-One® T-Connector into the vehicle’s trailer wiring harness.
   • Ensure the connectors are fully inserted with the locking tabs securely engaged.

4. Mount the Black Box:

   • Determine a suitable mounting location behind the rear bumper fascia on the driver’s side.
   • Clean the mounting surface using a 50-50 mixture of rubbing alcohol and water to ensure proper adhesion.
   • Mount the black box using the provided double-sided tape, ensuring the epoxy side faces downward to prevent water accumulation.

   Caution: Ensure the black box is in a protected area to avoid damage from road debris or exposure to harsh elements.

5. Route the 4-Flat Connector:

   • Route the 4-flat connector rearward along the bumper fascia to the center of the vehicle.
   • Secure the harness with the provided cable ties, avoiding hot pipes, heat shields, fuel tanks, or any points that may pinch, cut, or damage the wire.

6. Mount the 4-Flat Connector:

   • Mount the 4-flat connector in an accessible location using a bracket or electrical box (not included).

7. Reinstall Plastic Cover:

   • If removed, reinstall the plastic cover securely, ensuring not to break any securing pins.

8. Test the Installation:

   • Test the T-One® T-Connector using a test light or trailer to ensure proper functionality.
   • Reset the vehicle’s electrical system by temporarily removing the key from the ignition if necessary.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the stated product ratings.
• Always wear safety glasses and follow safety precautions during installation.
• Ensure all connections are complete for the T-One® T-Connector to function properly.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Troubleshooting:

• If the 4-flat connector is not functioning, ensure all connectors are fully inserted and locked in place.
• Verify ground connections are secure and clean.
• Check the vehicle’s fuses and confirm they are intact.

Installation Instructions for T-One® T-Connector for Various Vehicles

Part Numbers:

• 118784

Tools Required:

• Trim Panel Remover
• Test Light
• Cable Ties
• Safety Glasses

Step-by-Step Instructions:

1. Locate the Vehicle’s Trailer Wiring Harness:

   • Underneath the vehicle, locate the trailer wiring harness connector on the driver’s side, behind the rear bumper fascia.
   • If a protective cap is present, remove it and store it safely.

2. Clean and Prepare the Connector:

   • Ensure the vehicle’s trailer wiring harness connector and the T-One® T-Connector surfaces are clean and free of dirt or debris.
   • Clean the surfaces as necessary to ensure a proper connection.

3. Connect the T-One® T-Connector:

   • Insert the 12-pin T-One® T-Connector into the vehicle’s trailer wiring harness.
   • Ensure the connectors are fully inserted with the locking tabs securely engaged.

4. Mount the Black Box:

   • Determine a suitable mounting location behind the rear bumper fascia on the driver’s side.
   • Clean the mounting surface using a 50-50 mixture of rubbing alcohol and water to ensure proper adhesion.
   • Mount the black box using the provided double-sided tape, ensuring the epoxy side faces downward to prevent water accumulation.

   Caution: Ensure the black box is in a protected area to avoid damage from road debris or exposure to harsh elements.

5. Route the 4-Flat Connector:

   • Route the 4-flat connector rearward along the bumper fascia to the center of the vehicle.
   • Secure the harness with the provided cable ties, avoiding hot pipes, heat shields, fuel tanks, or any points that may pinch, cut, or damage the wire.

6. Mount the 4-Flat Connector:

   • Mount the 4-flat connector in an accessible location using a bracket or electrical box (not included).

7. Reinstall Plastic Cover:

   • If removed, reinstall the plastic cover securely, ensuring not to break any securing pins.

8. Test the Installation:

   • Test the T-One® T-Connector using a test light or trailer to ensure proper functionality.
   • Reset the vehicle’s electrical system by temporarily removing the key from the ignition if necessary.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the stated product ratings.
• Always wear safety glasses and follow safety precautions during installation.
• Ensure all connections are complete for the T-One® T-Connector to function properly.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Troubleshooting:

• If the 4-flat connector is not functioning, ensure all connectors are fully inserted and locked in place.
• Verify ground connections are secure and clean.
• Check the vehicle’s fuses and confirm they are intact.

Warranty Information:

• For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.