Installation Instructions for 2022-Current Kia EV6

Part Numbers:

• 76592
• 84592
• CQT76592

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 10 mm, 19 mm
• 6-inch Socket Extension
• Wire Brush
• Flat Head Screwdriver
• Die Grinder
• Marker
• Tape

Step-by-Step Instructions:

1. Remove Underbody Panel:

   • Using a flat head screwdriver, remove 6 plastic push rivets from the bottom of the underbody panel.
   • Use a 10 mm socket to remove 3 nuts securing the underbody panel, then set the panel aside.

2. Trim Underbody Panel and Lower Fascia:

   • Locate the center of the underbody panel and mark the area to be trimmed for the receiver. Refer to Figure 2.
   • Mark the center of the lower fascia and trim the area to fit the receiver. Refer to Figure 3.
   • Note: Ensure that no sensor wires are in the trimming area. Move them if necessary.

3. Install Hitch:

   • Remove any stickers covering the weldnut holes on the frame rail.
   • Clean the weldnuts with a wire brush if necessary.
   • Position the spacer plates (attached to the hitch) on the frame rail around the weldnut area.
   • Carefully raise the hitch into position, ensuring no wiring is damaged.
   • Align the attachment holes in the hitch with the spacer and weldnut holes.
   • Insert the supplied M12 bolts and conical washers (teeth side toward the hitch).

4. Tighten Fasteners:

   • Use a torque wrench to tighten all M12 fasteners to 76 ft-lbs (103 N*m).

5. Reinstall Trimmed Underbody Panel:

   • Reattach the trimmed underbody panel to the vehicle.

Hardware List:

• (6) Bolt M12 x 1.25 x 50 mm CL10.9
• (6) Conical Washer 1/2"

Safety Notes:

• Always wear safety glasses during installation.
• Proper torque is required to keep the hitch securely mounted to the vehicle.
• Periodically check the hitch and all fasteners to ensure they are secure.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,587 kg) trailer weight, 525 lbs (238 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 40 minutes.
• For step-by-step photo instructions, scan the QR code provided in the manual or visit the website.

Installation Instructions for 2022-Current Kia EV6

Part Numbers:

• 76592
• 84592
• CQT76592

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 10 mm, 19 mm
• 6-inch Socket Extension
• Wire Brush
• Flat Head Screwdriver
• Die Grinder
• Marker
• Tape

Step-by-Step Instructions:

1. Remove Underbody Panel:

• Using a flat head screwdriver, remove 6 plastic push rivets from the bottom of the underbody panel.
• Use a 10 mm socket to remove 3 nuts securing the underbody panel, then set the panel aside.

2. Trim Underbody Panel and Lower Fascia:

• Locate the center of the underbody panel and mark the area to be trimmed for the receiver. Refer to Figure 2.
• Mark the center of the lower fascia and trim the area to fit the receiver. Refer to Figure 3.
• Note: Ensure that no sensor wires are in the trimming area. Move them if necessary.

3. Install Hitch:

• Remove any stickers covering the weldnut holes on the frame rail.
• Clean the weldnuts with a wire brush if necessary.
• Position the spacer plates (attached to the hitch) on the frame rail around the weldnut area.
• Carefully raise the hitch into position, ensuring no wiring is damaged.
• Align the attachment holes in the hitch with the spacer and weldnut holes.
• Insert the supplied M12 bolts and conical washers (teeth side toward the hitch).

4. Tighten Fasteners:

• Use a torque wrench to tighten all M12 fasteners to 76 ft-lbs (103 N*m).

5. Reinstall Trimmed Underbody Panel:

• Reattach the trimmed underbody panel to the vehicle.

Hardware List:

• (6) Bolt M12 x 1.25 x 50 mm CL10.9
• (6) Conical Washer 1/2"

Safety Notes:

• Always wear safety glasses during installation.
• Proper torque is required to keep the hitch securely mounted to the vehicle.
• Periodically check the hitch and all fasteners to ensure they are secure.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,587 kg) trailer weight, 525 lbs (238 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

This product is covered under a limited warranty. For complete warranty instructions, please download the full installation PDF.