Installation Instructions for Ford F-Series Pickup Truck and SuperCrew Pickup Truck

Part Numbers:

• 75065
• 87183
• 44007

Wiring Access Location:

• PU1 & PU2

Tools Required:

• Wrenches: 7/8"
• Drill Bits: None (no drilling required)

Installation Time:

• Not specified

Step-by-Step Instructions:

1. Prepare Frame Rails:

   • Scrape wax coating off of the frame rails around the eight bolt holes to ensure proper contact.

2. Insert Fasteners:

   • Insert 1/2"-13 x 1-3/4" GR5 carriage bolts, hardened flat washers, and 1/4" x 1-1/2" x 2" blocks into the forward and rear-most attachment holes in each frame rail as shown in the diagram.

3. Position Hitch:

   • Raise the hitch into position and loosely attach fasteners to the bolts as shown.

4. Secure Fasteners:

   • Center the hitch and install the remaining fasteners as shown.

5. Tighten Fasteners:

   • Tighten all 1/2"-13 GR5 fasteners to 75 lb-ft.

Torque Specifications:

• 1/2"-13 GR5 fasteners: 75 lb-ft (102 N*m)

Hardware List:

• (8) Carriage Bolts, 1/2"-13 x 1-3/4" GR5
• (8) Conical Washers, 1/2"
• (8) Hardened Flat Washers
• (8) Blocks, 1/4" x 1-1/2" x 2"
• (8) Hex Nuts, 1/2"-13

Safety Notes:

• Frequently inspect the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug any holes in the frame or body panels if the hitch is removed to prevent water or exhaust fumes from entering the vehicle.
• Always wear safety glasses and observe proper safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 8,000 lb (3,629 kg)
  • Max Tongue Weight: 800 lb (363 kg)
• Weight Distributing:
  • Not specified for this configuration.

Additional Notes:

• This product complies with SAE J684 safety standards.
• No drilling is required as the hitch uses existing holes in the frame.
• Ensure all fasteners are properly tightened before use.

Installation Instructions for Ford F-Series Pickup Truck and SuperCrew Pickup Truck

Part Numbers:

• 75065
• 87183
• 44007

Wiring Access Location:

• PU1 & PU2

Tools Required:

• Wrenches: 7/8"
• Drill Bits: None (no drilling required)

Installation Time:

• Not specified

Step-by-Step Instructions:

1. Prepare Frame Rails

   • Scrape the wax coating off of the frame rails around the eight bolt holes to ensure proper contact.

2. Insert Fasteners

   • Insert 1/2"-13 x 1-3/4" GR5 carriage bolts, hardened flat washers, and 1/4" x 1-1/2" x 2" blocks into the forward and rear-most attachment holes in each frame rail as shown in the provided diagram.

3. Position Hitch

   • Raise the hitch into position and loosely attach fasteners to the bolts as indicated.

4. Secure Fasteners

   • Center the hitch and install the remaining fasteners as shown.

5. Tighten Fasteners

   • Tighten all 1/2"-13 GR5 fasteners to *75 lb-ft (102 Nm)**.

Torque Specifications:

• 1/2"-13 GR5 Fasteners: 75 lb-ft (102 N*m)

Hardware List:

• (8) Carriage Bolts, 1/2"-13 x 1-3/4" GR5
• (8) Conical Washers, 1/2"
• (8) Hardened Flat Washers
• (8) Blocks, 1/4" x 1-1/2" x 2"
• (8) Hex Nuts, 1/2"-13

Safety Notes:

• Frequently inspect the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug any holes in the frame or body panels if the hitch is removed to prevent water or exhaust fumes from entering the vehicle.
• Always wear safety glasses and observe proper safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 8,000 lb (3,629 kg)
  • Max Tongue Weight: 800 lb (363 kg)
• Weight Distributing:
  • Not specified for this configuration.

General Notes:

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information, please download the full installation PDF.

Warranty Information:

For warranty coverage details, including duration and terms, please download the full installation PDF. For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

End of Instructions

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118344

Wiring Access Location:

• Tail light assemblies on both sides of the vehicle.

Tools Required:

• None specified.

Step-by-Step Instructions:

1. Remove both tail light assemblies and locate the vehicle’s wiring harness.
   • The harness will have connection points on each side matching the ends of the T-Connector adapter.

Step 2: Vehicle-Specific Instructions

2A. Vans/Expedition/Navigator:

• Partially remove the rear interior plastic trim panels on the left (driver’s) side.
• Open the vehicle's jack storage compartment to expose the openings to the tail light assemblies.
• Remove the threshold cover plate between the rear doors.

2B. Escort/Tracer:

• Partially remove the trunk lining to expose the grommets accessing the tail lights.
• Remove and slit the grommets to allow wires to pass into the tail light openings.

2C. F-150 Pickups (Flareside Only):

• From underneath the vehicle, locate the access holes into the tail light openings.
• There will be an access hole on each side of the vehicle.

3. From the passenger side, route the T-Connector end containing the green wire out from inside the vehicle through the tail light opening.

4. Disconnect the vehicle’s center black wiring harness connector from the tail light assembly.

   • Note: Be careful not to damage the locking tabs.
   • Plug the T-Connector end containing the green wire between these separated halves.

5. Route the yellow wire across the vehicle under the threshold cover removed in step 2.

   • Route the T-Connector ends containing the yellow wire out through the driver’s side tail light opening.
   • Repeat step 4 using the T-Connector end containing the yellow wire.

6. Test the installation with a test light or trailer.

7. Secure the yellow wire under the threshold panel and reinstall all removed components:

   • Plastic trim panels.

   • Jack storage panel grommets.

   • Tail lights.

   • Specifications:

     • This unit is rated for 7.5 amps per circuit.

Hardware List:

• T-Connector adapter.

Safety Notes:

• Handle all connectors with care to avoid damage.
• Ensure all connections are clean and securely fastened.
• Test the installation after completing all steps to verify functionality.

Manufacturer Notes:

• Follow all warnings and instructions provided with the product.
• Use a test light or trailer to confirm proper installation.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118344

Wiring Access Location:

• Tail light assemblies on both sides of the vehicle.

Tools Required:

• None specified.

Step-by-Step Instructions:

1. Remove both tail light assemblies and locate the vehicle’s wiring harness.
   • The harness will have connection points on each side matching the ends of the T-Connector adapter.

Step 2: Vehicle-Specific Instructions

2A. Vans/Expedition/Navigator:

• Partially remove the rear interior plastic trim panels on the left (driver’s) side.
• Open the vehicle's jack storage compartment to expose the openings to the tail light assemblies.
• Remove the threshold cover plate between the rear doors.

2B. Escort/Tracer:

• Partially remove the trunk lining to expose the grommets accessing the tail lights.
• Remove and slit the grommets to allow wires to pass into the tail light openings.

2C. F-150 Pickups (Flareside Only):

• From underneath the vehicle, locate the access holes into the tail light openings.
• There will be an access hole on each side of the vehicle.

3. From the passenger side, route the T-Connector end containing the green wire out from inside the vehicle through the tail light opening.

4. Disconnect the vehicle’s center black wiring harness connector from the tail light assembly.

   • Note: Be careful not to damage the locking tabs.
   • Plug the T-Connector end containing the green wire between these separated halves.

5. Route the yellow wire across the vehicle under the threshold cover removed in step 2.

   • Route the T-Connector ends containing the yellow wire out through the driver’s side tail light opening.
   • Repeat step 4 using the T-Connector end containing the yellow wire.

6. Test the installation with a test light or trailer.

7. Secure the yellow wire under the threshold panel and reinstall all removed components:

   • Plastic trim panels.

   • Jack storage panel grommets.

   • Tail lights.

   • Specifications:

     • This unit is rated for 7.5 amps per circuit.

Hardware List:

• T-Connector adapter.

Safety Notes:

• Handle all connectors with care to avoid damage.
• Ensure all connections are clean and securely fastened.
• Test the installation after completing all steps to verify functionality.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:
This product comes with a limited warranty for [insert duration here] covering [insert coverage details]. For complete warranty instructions, please download the full installation PDF.