Installation Instructions for Toyota Camry and Lexus ES Models

Part Numbers:

• 36643
• 06187
• CQT36643

Wiring Access Location:

• PC3

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• 6" Socket Extension
• Sockets: 10mm, 12mm, 13mm, 17mm
• Exhaust Removal Pliers
• Panel Removal Tool
• Drill and 1/2" Drill Bit
• Tin Snips
• Utility Knife
• Die Grinder
• Silicone Sealant

Installation Time:

• Estimated: Varies based on model and configuration.

Step-by-Step Instructions:

1. Remove Bottom Appearance Panel (Single Exhaust Models Only):

   • Use a panel removal tool to remove 7 plastic rivets.
   • Remove 1 screw using a 10mm socket and loosen 5 plastic flange nuts underneath the trunk pan using 10mm and 12mm sockets.
   • Remove the panel and retain it for reinstallation.

2. Lower Exhaust Muffler:

   • Use exhaust removal pliers to detach rubber hangers at 3 locations.
   • For dual exhaust models, remove 4 factory M8 bolts (2 per side) using a 12mm socket and separate the exhaust hanger rod from the rubber hanger.
   • Ensure the exhaust is supported before detaching the hangers.

3. Remove and Trim Heat Shields:

   • Remove 2 flange nuts from the heat shield using a 10mm socket.
   • Trim the heat shield as shown in the instructions. For hybrid models, remove and trim the sensor bracket on the passenger side.

4. Enlarge Access Holes:

   • Remove rubber plugs from access holes on both sides of the frame.
   • Use a die grinder to enlarge the access holes to fit the head of a carriage bolt.
   • Drill a 1/2" hole at the forward attachment location on the driver side if necessary.

5. Install Hitch:

   • For single exhaust models:
     • Remove 2 factory M8 bolts from the driver-side frame rail using a 12mm socket.
     • Remove 2 factory M12 bolts from the tow hook on the passenger side using a 17mm socket and keep them for reinstallation.
     • Reinstall heat shields.
     • Raise the hitch into position and loosely install 2 M8 bolts into the weldnuts on the driver side. Install the tow hook on top of the hitch using the factory M12 bolts. Drill a 1/2" hole on the passenger side.
   • For dual exhaust models:
     • Raise the hitch into position and loosely install 2 M8 bolts with the exhaust hanger rod into the weldnuts on both sides.
     • Drill 1/2" holes on both sides of the forward attachment.

6. Insert Hardware:

   • Use pull wires to feed the carriage bolts and spacers into the frame rails. Loosely install conical washers and hex nuts onto the bolts.

7. Tighten All Fasteners:

   • Tighten M8 fasteners to 25 ft-lb (34 N*m).
   • Tighten M12 fasteners to 76 ft-lb (103 N*m).
   • Tighten 7/16" fasteners to 50 ft-lb (68 N*m).

8. Trim Bottom Appearance Panel:

   • For single exhaust models, trim the panel as specified.

9. Reinstall Components:

   • Reattach all previously removed components, including the exhaust muffler and bottom appearance panel.

Torque Specifications:

• M8 bolts: 25 ft-lb (34 N*m)
• M12 bolts: 76 ft-lb (103 N*m)
• 7/16" bolts: 50 ft-lb (68 N*m)

Hardware List:

• (2) Carriage Bolts, 7/16"-14 x 1.5" GR5
• (2) Spacers, .109" x .88" x 2.0"
• (2) Conical Washers, 7/16"
• (2) Hex Nuts, 7/16"-14
• (2) Pull Wires, 7/16"
• (4) Hex Bolts, M8 x 1.25 x 35mm CL9.8

Safety Notes:

• Check the hitch frequently to ensure all fasteners are tight and properly installed.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent water and exhaust fumes from entering.
• Wear safety glasses during installation.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 350 lb (159 kg)

Additional Notes:

• Authorized Drawbar Kit: 36071 (sold separately; must be used in the RISE position only).
• Fastener Kit: 36643F.
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Vehicles (Excluding Quad Exhaust Models)

Part Numbers:

• 36643
• 06187
• CQT36643

Wiring Access Location:

• PC3

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• 6" Socket Extension
• Sockets: 10mm, 12mm, 13mm, 17mm
• Exhaust Removal Pliers
• Panel Removal Tool
• Drill and 1/2" Drill Bit
• Tin Snips
• Utility Knife
• Die Grinder
• Silicone Sealant

Installation Time:

• Estimated: Varies based on model and configuration.

Step-by-Step Instructions:

1. Remove Bottom Appearance Panel (Single Exhaust Models Only):

   • Use a panel removal tool to remove 7 plastic rivets.
   • Remove 1 screw using a 10mm socket and loosen 5 plastic flange nuts underneath the trunk pan using 10mm and 12mm sockets.
   • Remove the panel and retain it for reinstallation.

2. Lower Exhaust Muffler:

   • Use exhaust removal pliers to detach rubber hangers at 3 locations.
   • For dual exhaust models, remove 4 factory M8 bolts (2 per side) using a 12mm socket and separate the exhaust hanger rod from the rubber hanger.
   • Ensure the exhaust is supported before detaching the hangers.

3. Remove and Trim Heat Shields:

   • Remove 2 flange nuts from the heat shield using a 10mm socket.
   • Trim the heat shield as shown in the instructions. For hybrid models, remove and trim the sensor bracket on the passenger side.

4. Enlarge Access Holes:

   • Remove rubber plugs from access holes on both sides of the frame.
   • Use a die grinder to enlarge the access holes to fit the head of a carriage bolt.
   • Drill a 1/2" hole at the forward attachment location on the driver side if necessary.

5. Install Hitch:

   • For single exhaust models:
     • Remove 2 factory M8 bolts from the driver-side frame rail using a 12mm socket.
     • Remove 2 factory M12 bolts from the tow hook on the passenger side using a 17mm socket and keep them for reinstallation.
     • Reinstall heat shields.
     • Raise the hitch into position and loosely install 2 M8 bolts into the weldnuts on the driver side. Install the tow hook on top of the hitch using the factory M12 bolts. Drill a 1/2" hole on the passenger side.
   • For dual exhaust models:
     • Raise the hitch into position and loosely install 2 M8 bolts with the exhaust hanger rod into the weldnuts on both sides.
     • Drill 1/2" holes on both sides of the forward attachment.

6. Insert Hardware:

   • Use pull wires to feed the carriage bolts and spacers into the frame rails. Loosely install conical washers and hex nuts onto the bolts.

7. Tighten All Fasteners:

   • Tighten M8 fasteners to 25 ft-lb (34 N*m).
   • Tighten M12 fasteners to 76 ft-lb (103 N*m).
   • Tighten 7/16" fasteners to 50 ft-lb (68 N*m).

8. Trim Bottom Appearance Panel:

   • For single exhaust models, trim the panel as specified.

9. Reinstall Components:

   • Reattach all previously removed components, including the exhaust muffler and bottom appearance panel.

Torque Specifications:

• M8 bolts: 25 ft-lb (34 N*m)
• M12 bolts: 76 ft-lb (103 N*m)
• 7/16" bolts: 50 ft-lb (68 N*m)

Hardware List:

• (2) Carriage Bolts, 7/16"-14 x 1.5" GR5
• (2) Spacers, .109" x .88" x 2.0"
• (2) Conical Washers, 7/16"
• (2) Hex Nuts, 7/16"-14
• (2) Pull Wires, 7/16"
• (4) Hex Bolts, M8 x 1.25 x 35mm CL9.8

Safety Notes:

• Check the hitch frequently to ensure all fasteners are tight and properly installed.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent water and exhaust fumes from entering.
• Wear safety glasses during installation.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 350 lb (159 kg)

Additional Notes:

• Authorized Drawbar Kit: 36071 (sold separately; must be used in the RISE position only).
• Fastener Kit: 36643F.
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty: This product is backed by a limited warranty. For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-One® T-Connector for Toyota Camry

Part Numbers:

• 118763

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the trunk and remove the threshold panel.
   • Partially remove the corner felt trunk liner on both sides to expose the vehicle’s taillight wiring harness.

2. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the vehicle wiring connectors and lock it into place.
   • Be careful not to damage the locking tabs and ensure the connectors are fully inserted and secure.

3. Mount the Black Box:

   • On the driver’s side, mount the T-One® Connector black box using the provided double-sided tape.
   • Secure the remaining T-One® Connector harness with the provided cable ties to prevent damage or rattling, avoiding areas that may pinch or cut the wires.

4. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as an existing ground stud.
   • Clean the area of dirt and rustproofing. Drill a 3/32” hole if necessary and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind the surface before drilling to prevent damage or injury. Do not drill into any exposed surfaces.

5. Route the Passenger-Side T-Connector:

   • Route the connector with the green wire down the threshold to the passenger side taillight pocket.

6. Connect the Passenger-Side T-Connector:

   • Insert the T-One® Connector end with the green wire between the vehicle wiring connectors on the passenger side and lock it into place.
   • Ensure the connectors are fully inserted and secure.

7. Connect the Power Wire:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

   Warning: Follow all warnings and cautions printed on the tow vehicle’s battery.

8. Reconnect the Battery and Test:

   • Reconnect the Negative (-) battery cable and install the 15-amp fuse into the fuse holder.
   • Test the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

9. Reassemble the Vehicle:

   • Reinstall the plastic trim panels, threshold, storage covers, floor covering, and other components removed during installation.
   • Ensure no wires are pinched or damaged.

10. Store the 4-Flat Connector:

    • Store the 4-flat connector in the trunk area when not in use.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Installation Instructions for T-One® T-Connector for Toyota Camry

Part Numbers:

• 118763

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the trunk and remove the threshold panel.
   • Partially remove the corner felt trunk liner on both sides to expose the vehicle’s taillight wiring harness.

2. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the vehicle wiring connectors and lock it into place.
   • Be careful not to damage the locking tabs and ensure the connectors are fully inserted and secure.

3. Mount the Black Box:

   • On the driver’s side, mount the T-One® Connector black box using the provided double-sided tape.
   • Secure the remaining T-One® Connector harness with the provided cable ties to prevent damage or rattling, avoiding areas that may pinch or cut the wires.

4. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as an existing ground stud.
   • Clean the area of dirt and rustproofing. Drill a 3/32” hole if necessary and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind the surface before drilling to prevent damage or injury. Do not drill into any exposed surfaces.

5. Route the Passenger-Side T-Connector:

   • Route the connector with the green wire down the threshold to the passenger side taillight pocket.

6. Connect the Passenger-Side T-Connector:

   • Insert the T-One® Connector end with the green wire between the vehicle wiring connectors on the passenger side and lock it into place.
   • Ensure the connectors are fully inserted and secure.

7. Connect the Power Wire:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

   Warning: Follow all warnings and cautions printed on the tow vehicle’s battery.

8. Reconnect the Battery and Test:

   • Reconnect the Negative (-) battery cable and install the 15-amp fuse into the fuse holder.
   • Test the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

9. Reassemble the Vehicle:

   • Reinstall the plastic trim panels, threshold, storage covers, floor covering, and other components removed during installation.
   • Ensure no wires are pinched or damaged.

10. Store the 4-Flat Connector:

    • Store the 4-flat connector in the trunk area when not in use.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
• Store these instructions for future reference.

Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.