Installation Instructions for Draw-Tite and Reese Trailer Hitch #76028, #84028, and #CQT76028

Part Numbers:

• 76028
• 84028
• CQT76028

Applications:

• Years: 2005-Current (Chevrolet Equinox), 2010-Current (GMC Terrain), 2006-2009 (Pontiac Torrent), 2002-2007 (Saturn Vue, except Redline)
• Make and Models: Chevrolet Equinox, GMC Terrain, Pontiac Torrent, Saturn Vue

For the most up-to-date application years and trim levels, refer to the manufacturer's website.

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 18 mm, 19 mm, 3/4"
• 6" Socket Extension
• Utility Knife
• Tape Measure

Step-by-Step Instructions:

1. Remove the Fascia Door:

• If present, remove the fascia door.

2. Install Carriage Bolts and Blocks:

• Feed the carriage bolt and large block through slots on the bottom of the frame rails using the pull wire as shown in Figure 3.

3. Position the Hitch:

• Raise the hitch into position, lifting the bumper mounting bracket over the fascia where necessary.
• Secure the hitch using M12 bolts and conical washers into the existing weld nuts. Be cautious not to push the bolts into the frame (Figure 1).

4. Install Hardware:

• Thread the conical washer over the pull wire to hold the bolt in place, remove the pull wire, and attach the hex nut.
• Hand-tighten all bolts.

5. Secure to Bumper:

• For vehicles without weld nuts:
  Pull carriage bolts and small blocks through the end of the bumper and the bumper mounting bracket using the pull wire. Attach the conical washer and nut.
• For vehicles with weld nuts:
  Install the M12 bolts and conical washers into the existing weld nuts on the bumper (Figure 2).

6. Tighten Fasteners:

• Torque all 1/2-13 GR5 fasteners to 75 lb-ft (102 N·m).
• Torque all M12 CL10.9 fasteners to 92 lb-ft (125 N·m).

7. Replace or Modify Fascia Door:

• Replace the fascia door for 2005-2015 Equinox models.
• For 2016 and newer models, trim the fascia door as shown in Figure 4 (obtain the owner's permission before trimming).
• Return fascia doors to the owner for other models.

Hardware List:

• 4 × Carriage Bolt (1/2-13 × 1.50 GR5)
• 2 × Spacer Block (.250 × 1.50 × 3.00)
• 8 × Conical Washer (1/2")
• 4 × Hex Nut (1/2-13 GR2)
• 6 × Bolt (M12 × 1.75 × 45 CL10.9)
• 2 × Small Spacer Block (.250 × 1.50 × 2.0)
• 4 × Pull Wire (1/2-13)

Safety Notes:

• Always wear safety glasses during installation.
• Ensure proper torque for all fasteners to keep the hitch secure while towing.
• Do not cut access or attachment holes with a torch.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust entry.
• Periodically check all fasteners for tightness.

Specifications:

• Max Gross Trailer Weight (Weight Carrying/Weight Distributing): 4,500 lbs (2,043 kg)
• Max Tongue Weight (Weight Carrying/Weight Distributing): 675 lbs (306 kg)
• Installation Time: Approximately 30 minutes

This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety specifications for towing systems.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warning: Improper use or failure to follow instructions may result in property damage, serious injury, or death. Always consult your vehicle and trailer manuals for compatibility and installation guidelines.

Installation Instructions for T-Connector Adapter for Saturn Vue

Part Numbers:

• 118418

Wiring Access Location:

• Rear taillight assemblies and under the vehicle near the bumper fascia.

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Torx-15

• 2 Phillips Screwdriver

Step-by-Step Instructions:

1. Open the rear liftgate.

   • On both the driver’s and passenger’s sides of the vehicle, remove two Torx-15 screws. Carefully pull the taillight away from the vehicle, ensuring alignment pins are not damaged.

2. Locate the vehicle's taillight wiring harness on both sides of the vehicle.

   • The harness will have a connection point matching the ends of the T-Connector. Separate the connectors carefully, ensuring the locking tabs are not broken. Clean the connector surfaces if needed.

3. On both sides, in the taillight pocket, remove two 10mm nuts.

   • Carefully pull the quarter panel slightly away from the vehicle to create clearance for the T-Connector housings and black box.

4. Partially remove the rear wheel wells and mud guards. For ease of installation, you may remove the tires and fully remove the wheel wells and mud guards.

5. From the driver’s side taillight pocket, route the T-Connector end with the green wire and the 4-flat connector through the opening exposed in the previous step.

   • Use a fish wire for ease of routing between the taillight pocket and wheel well.

6. Underneath the vehicle, locate the T-Connector end with the green wire and 4-flat connector. Route both rearward to the backside of the bumper fascia.

7. Route the 4-flat connector harness to the center of the vehicle.

   • Route the T-Connector end with the green wire along the backside of the bumper fascia to the passenger side taillight pocket. Temporarily disconnect the bumper fascia brackets for easier installation.

8. Ensure the wire routing avoids any hot pipes, heat shields, the fuel tank, or any areas that might pinch or break the wire.

9. Mount the 4-flat connector in a suitable location under the vehicle.

10. Locate a suitable grounding point near the adapter, such as the vehicle frame or crossmember.

    • Clean the area of dirt and rustproofing. Drill a 3/32" hole and secure the white wire using the provided eyelet and screw.

11. Clean a flat area behind the driver’s side taillight assembly using a mixture of rubbing alcohol and water.

    • Mount the T-Connector black box using the provided double-sided tape.

12. Reinstall the quarter panel moved in step 3 and replace the 10mm nuts.

13. Plug the T-Connector end with the yellow wire into the driver’s side taillight socket and the vehicle wiring harness.

    • Repeat on the passenger’s side using the T-Connector with the green wire. Ensure all connectors are fully inserted with locking tabs in place.

14. Secure all loose wires with the provided cable ties.

15. Reinstall the wheel wells, mud guards, taillights, and other items removed during installation. Ensure wires are not pinched or cut during reassembly.

    Specifications:

    • Max. stop/turn light: 1 per side (2.1 amps).
    • Max. tail lights: (4.2 amps).

Hardware List:

• T-Connector adapter
• Eyelet and screw
• Double-sided tape
• Cable ties

Safety Notes:

• Verify all connections are complete for proper functionality.
• Test the installation with a test light or trailer.
• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or unit specifications.

Manufacturer Notes:

• Follow all warnings and instructions provided with the product.
• Refer to the vehicle owner’s manual for additional details.

Installation Instructions for 4-Way to 7-Way Adapter and Brake Control Wiring

Tools Required:

• Phillips Head Screwdriver
• Drill with 3/32" Drill Bit
• 10mm Socket & Ratchet or Wrench
• Wire Crimpers
• Wire Cutters
• Test Light or Multimeter
• Cable Ties

Part 1: Install the 4-Way to 7-Way Adapter

Step-by-Step Instructions:

1. Mount the Adapter:

   • Choose a suitable mounting point on the vehicle, typically near the hitch.
   • Use the provided bracket and screws to secure the adapter.

2. Connect the 4-Flat Plug:

   • Plug the 4-flat connector on the adapter into the existing 4-flat plug on the vehicle.
   • This connection enables tail lights, left turn, and right turn signals.

3. Ground the Adapter:

   • Locate a clean, solid grounding point near the adapter.
   • Drill a 3/32" hole if necessary and secure the white ground wire from the adapter using the provided screw and eyelet.

4. Leave Additional Wires Disconnected:

   • The following wires will remain disconnected until Part 2:
     • Black Wire: Power from the battery.
     • Blue Wire: Brake control output.
     • Yellow Wire: Reverse light (optional; leave disconnected unless needed).

5. Test Initial Connection:

   • Use a test light or trailer to verify functionality of the 4-way connections (tail lights, turn signals).

Part 2: Install Brake Control Wiring

Step-by-Step Instructions:

1. Mount Circuit Breakers:

   • Install two 30A circuit breakers on the firewall or another suitable location near the battery.
   • Use self-tapping screws to mount them securely.

2. Route Power Wires:

   • Connect the black 12-gauge wire from the 7-way adapter to the auxiliary side of one circuit breaker (this powers the 7-way socket).
   • Run a heavy-gauge wire from the battery's positive terminal to the battery side of this circuit breaker, using a ring terminal.
   • Run another heavy-gauge wire from the battery's positive terminal to the auxiliary side of the second circuit breaker (for the brake controller).

3. Install the Brake Controller:

   • Mount the brake controller under the dash on a firm surface.
   • Use the following connections:
     • Red Wire: Connect to the cold side of the brake switch (active only when the brake pedal is pressed).
     • Blue Wire: Connect to the blue wire on the 7-way adapter for trailer brakes.
     • White Wire: Connect to a solid ground point on the vehicle body.
     • Black Wire: Connect to the auxiliary side of the second 30A circuit breaker (provides power to the brake controller).

4. Optional: Connect Reverse Light Circuit:

   • If the trailer has a reverse light circuit, connect the yellow wire from the 7-way adapter to the vehicle’s reverse light circuit.

5. Reconnect the Battery:

   • Reattach the negative battery cable and ensure all connections are secure.
   • Insert the fuses into both circuit breakers.

6. Secure All Wires:

   • Use cable ties to secure all loose wires and prevent damage or rattling.

7. Test the System:

   • Verify functionality of all circuits (running lights, turn signals, brake lights, and brake controller output).
   • If applicable, test the reverse light circuit.

Notes:

• Most installations will only require connecting the black and blue wires from the 7-way adapter.
• Leave the yellow wire disconnected unless the trailer has a reverse light or surge brake lockout circuit.
• Always adhere to safety guidelines and verify all connections before use.

Warning: Incorrect wiring can cause damage to the vehicle or trailer. Test all connections carefully before use.