Installation Instructions for Chrysler Town & Country, Dodge Grand Caravan, VW Routan, and Ram C/V Tradesman

Part Numbers:

• 75579
• 87451
• 44586

Tools Required:

• Wrenches: 13mm, 15mm, 18mm
• Drill Bits: None

Wiring Access Location:

• SUV1, SUV2

Step-by-Step Instructions:

1. Lower Exhaust:

   • Remove the bolt attaching the rearmost hanger bracket to the passenger-side frame rail.
   • Retain the bolt for reinstallation.

2. Install Plastic Loom (if applicable):

   • Snap the plastic loom in place over the air conditioning line near the bolt (if present) to protect it. See Figure 2.

3. Remove Existing Bolts:

   • On the driver's side, remove three (3) bolts from the frame rail.
   • On the passenger's side, remove two (2) bolts.
   • Retain all bolts for hitch installation.

4. Remove Plastic Rivet (Driver's Side):

   • Remove the plastic rivet securing the plastic mud flap to the driver's side frame rail.
   • After hitch installation, trim the plastic corner of the mud flap if necessary.
   • Do not reinstall the plastic rivet.

5. Raise the Hitch:

   • Position the hitch and secure it with the bolts removed in Step 3.
   • Hand-tighten the fasteners.

6. Align Hitch:

   • Push the hitch toward the driver's side so the passenger-side bracket contacts the trunk pan.

7. Tighten Fasteners:

   • Torque all M10 CL10.9 fasteners to 53 lb-ft (72 N·m).
   • Torque all M12 CL10.9 fasteners to 92 lb-ft (125 N·m).

8. Reinstall Exhaust:

   • Raise the exhaust back into position and reinstall the bolt removed in Step 1.

   Note: Rotating the exhaust hanger bracket before tightening will provide additional clearance between the hitch bracket and exhaust.

Hardware List:

• (5) Existing M10 Bolts (from vehicle frame)
• (2) Existing M12 Bolts (from vehicle frame)

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow all safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Distributing: Max Trailer Weight 5,000 lbs (2,270 kg), Max Tongue Weight 500 lbs (227 kg).
  • Weight Carrying (Ball Mount): Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for Vehicles (Generic)

Part Numbers:

• 75579
• 87451
• 44586

Tools Required:

• Wrenches: 13mm, 15mm, 18mm
• Drill Bits: None

Wiring Access Location:

• SUV1, SUV2

Step-by-Step Instructions:

1. Lower Exhaust:

   • Remove the bolt attaching the rearmost hanger bracket to the passenger-side frame rail.
   • Retain the bolt for reinstallation.

2. Install Plastic Loom (if applicable):

   • Snap the plastic loom in place over the air conditioning line near the bolt (if present) to protect it. See Figure 2.

3. Remove Existing Bolts:

   • On the driver's side, remove three (3) bolts from the frame rail.
   • On the passenger's side, remove two (2) bolts.
   • Retain all bolts for hitch installation.

4. Remove Plastic Rivet (Driver's Side):

   • Remove the plastic rivet securing the plastic mud flap to the driver's side frame rail.
   • After hitch installation, trim the plastic corner of the mud flap if necessary.
   • Do not reinstall the plastic rivet.

5. Raise the Hitch:

   • Position the hitch and secure it with the bolts removed in Step 3.
   • Hand-tighten the fasteners.

6. Align Hitch:

   • Push the hitch toward the driver's side so the passenger-side bracket contacts the trunk pan.

7. Tighten Fasteners:

   • Torque all M10 CL10.9 fasteners to 53 lb-ft (72 N·m).
   • Torque all M12 CL10.9 fasteners to 92 lb-ft (125 N·m).

8. Reinstall Exhaust:

   • Raise the exhaust back into position and reinstall the bolt removed in Step 1.

   Note: Rotating the exhaust hanger bracket before tightening will provide additional clearance between the hitch bracket and exhaust.

Hardware List:

• (5) Existing M10 Bolts (from vehicle frame)
• (2) Existing M12 Bolts (from vehicle frame)

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow all safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Warranty Information:

• For complete warranty instructions, please download the full installation PDF.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Carrying (Ball Mount): Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
  • Weight Distributing: Max Trailer Weight 5,000 lbs (2,270 kg), Max Tongue Weight 500 lbs (227 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.