Installation Instructions for Chevrolet Bolt (2017-Current)

Part Numbers:

• 24956
• 77956
• CQT24956

Wiring Access Location:

• Not specified

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 15mm, 11/16"
• Flat-Head Screwdriver
• Utility Knife
• Marker
• Tape Measure

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (907 kg)
• Max Tongue Weight: 200 lb. (91 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Installation Time:

• Approx. 20 minutes (Professional Installer)

Step-by-Step Instructions:

1. Remove Plastic Pins:

   • Using a flat-head screwdriver, remove the center of the plastic push-pin fasteners (2) located on the bottom of the fascia. Remove the rest of the fastener.

2. Remove Hardware:

   • Using a 15mm socket, remove the bottom 10mm nut assembly from the lower bumper stud on each side.

3. Fish Wire Installation:

   • Use the reverse fish wire method (refer to Figures 1 and 2 in the instructions) to install items 1 (carriage bolts) and 2 (spacer blocks) into the 1-inch hole in the frame on both sides.

4. Trim Fascia:

   • Measure 3-1/4" wide and 5" tall at the center (bottom edge) of the fascia. Trim the section as needed (obtain the vehicle owner’s permission before trimming).

5. Install Hitch:

   • Gently pull on the fascia and raise the hitch into position, ensuring that the hardware does not fall back into the frame. Reinstall the 10mm nuts removed in Step 2. Feed the fish wire through the hitch attachment holes and install items 3 (nuts) and 4 (conical washers).

6. Tighten Fasteners:

   • Torque all 7/16"-14 GR5 hardware to 50 Lb.-Ft. (68 N*M).
   • Torque the 10mm nut assemblies to 38 Lb.-Ft. (52 N*M).

7. Reinstall Plastic Pins:

   • Reinstall the plastic push-pin fasteners removed in Step 1.

Hardware List:

• (2) Carriage Bolts: 7/16"-14 x 1.75" GR5
• (2) Spacer Blocks: 1/4" x 7/8" x 3"
• (2) Nuts: 7/16"-14 GR2
• (2) Conical Tooth Washers: 7/16"
• (2) Fish Wires: 7/16"

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they remain securely tightened.
• Plug any holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Authorized Drawbar Kit: 3593
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Frequently check the hitch to ensure all fasteners remain tight.

Installation Instructions for Chevrolet Bolt (2017-Current)

Part Numbers:

• 24956
• 77956
• CQT24956

Wiring Access Location:

• Not specified

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 15mm, 11/16"
• Flat-Head Screwdriver
• Utility Knife
• Marker
• Tape Measure

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (907 kg)
• Max Tongue Weight: 200 lb. (91 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Installation Time:

• Approx. 20 minutes (Professional Installer)

Step-by-Step Instructions:

1. Remove Plastic Pins:

   • Using a flat-head screwdriver, remove the center of the plastic push-pin fasteners (2) located on the bottom of the fascia. Remove the rest of the fastener.

2. Remove Hardware:

   • Using a 15mm socket, remove the bottom 10mm nut assembly from the lower bumper stud on each side.

3. Fish Wire Installation:

   • Use the reverse fish wire method (refer to Figures 1 and 2 in the instructions) to install items 1 (carriage bolts) and 2 (spacer blocks) into the 1-inch hole in the frame on both sides.

4. Trim Fascia:

   • Measure 3-1/4" wide and 5" tall at the center (bottom edge) of the fascia. Trim the section as needed (obtain the vehicle owner’s permission before trimming).

5. Install Hitch:

   • Gently pull on the fascia and raise the hitch into position, ensuring that the hardware does not fall back into the frame. Reinstall the 10mm nuts removed in Step 2. Feed the fish wire through the hitch attachment holes and install items 3 (nuts) and 4 (conical washers).

6. Tighten Fasteners:

   • Torque all 7/16"-14 GR5 hardware to 50 Lb.-Ft. (68 N*M).
   • Torque the 10mm nut assemblies to 38 Lb.-Ft. (52 N*M).

7. Reinstall Plastic Pins:

   • Reinstall the plastic push-pin fasteners removed in Step 1.

Hardware List:

• (2) Carriage Bolts: 7/16"-14 x 1.75" GR5
• (2) Spacer Blocks: 1/4" x 7/8" x 3"
• (2) Nuts: 7/16"-14 GR2
• (2) Conical Tooth Washers: 7/16"
• (2) Fish Wires: 7/16"

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they remain securely tightened.
• Plug any holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Authorized Drawbar Kit: 3593
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Frequently check the hitch to ensure all fasteners remain tight.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.