Installation Instructions for 2021-Current Ford Bronco Sport

Part Numbers:

• 76436
• 84436
• CQT76436

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 7 mm, 8 mm, 10 mm, 15 mm
• Tape Measure
• Marker
• Utility Knife
• Plastic Trim Tools
• Flat Head Screwdriver
• 6-inch Socket Extension

Step-by-Step Instructions:

1. Remove Taillights:

   • Open the tailgate.
   • Use plastic trim tools to remove the plastic cover near the taillight.
   • Use a 10 mm socket to remove two nuts holding the cover to the taillight housing.
   • Gently pull the taillight rearward and disconnect the wiring. Set aside.

2. Remove Fascia:

   • a. Remove four screws from the underside center of the fascia using a 7 mm socket.
   • b. Remove two screws from the outer bottom edge of the rear bumper fascia near the wheel well using a 7 mm socket.
   • c. Remove five push rivets from the inside of the rear wheel well using a flat head screwdriver.
   • d. Remove one push rivet located below the taillight using a flat head screwdriver.
   • e. Pull back the wheel well trim and remove one screw using an 8 mm socket.
   • f. Use a plastic trim tool to partially remove the fascia by gently pulling rearward, releasing clips holding the lower portion of the wheel well trim. Do not remove the top portion of the trim.
   • g. Disconnect all wiring harnesses from the fascia and set it aside.

3. Remove Fascia Support Bracket:

   • Use an 8 mm socket to remove six screws from the fascia support bracket. Set aside for reinstallation.

4. Remove Bumper Beam:

   • Use a 15 mm socket to remove eight M10 flange hex nuts. Return the bumper beam to the owner. Keep the M10 hex flange nuts for hitch installation.

5. Install Hitch:

   • Raise the hitch into position, aligning holes with the studs in the end panel.
   • Loosely reinstall the four existing M10 hex flange nuts onto the existing studs.
   • Use the provided hardware to install the M10x1.50 bolts, conical washers, and additional M10 hex flange nuts onto the remaining four locations.

6. Tighten Fasteners:

   • Tighten all M10x1.50 fasteners to 42 ft-lbs (57 Nm) using a torque wrench.

7. Trim Fascia:

   • Measure and mark the center of the fascia.
   • Use a utility knife to cut a 5” x 4” notch in the bottom of the fascia. Ensure the area is clear of electrical wiring before trimming.

8. Reinstall Support Bracket and Fascia:

   • Reinstall the fascia support bracket.
   • Reconnect all wiring and reinstall the fascia using the original hardware.

9. Reinstall Taillights:

   • Reinstall the taillights and taillight covers using the fasteners removed earlier.

Hardware List:

• (4) Conical Tooth Washer 3/8”
• (4) Bolt M10x1.50x35 CL10.9

Safety Notes:

• Always wear safety glasses during installation.
• Ensure proper torque to keep the hitch securely mounted.
• Periodically check that all fasteners and the ball are properly tightened.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,587 kg) trailer weight, 525 lbs (238 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 60 minutes.
• For step-by-step photo instructions, scan the QR code provided in the manual.

Installation Instructions for 2021-Current Ford Bronco Sport

Part Numbers:

• 76436
• 84436
• CQT76436

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 7 mm, 8 mm, 10 mm, 15 mm
• Tape Measure
• Marker
• Utility Knife
• Plastic Trim Tools
• Flat Head Screwdriver
• 6-inch Socket Extension

Step-by-Step Instructions:

1. Remove Taillights:

• Open the tailgate.
• Use plastic trim tools to remove the plastic cover near the taillight.
• Use a 10 mm socket to remove two nuts holding the cover to the taillight housing.
• Gently pull the taillight rearward and disconnect the wiring. Set aside.

2. Remove Fascia:

• a. Remove four screws from the underside center of the fascia using a 7 mm socket.
• b. Remove two screws from the outer bottom edge of the rear bumper fascia near the wheel well using a 7 mm socket.
• c. Remove five push rivets from the inside of the rear wheel well using a flat head screwdriver.
• d. Remove one push rivet located below the taillight using a flat head screwdriver.
• e. Pull back the wheel well trim and remove one screw using an 8 mm socket.
• f. Use a plastic trim tool to partially remove the fascia by gently pulling rearward, releasing clips holding the lower portion of the wheel well trim. Do not remove the top portion of the trim.
• g. Disconnect all wiring harnesses from the fascia and set it aside.

3. Remove Fascia Support Bracket:

• Use an 8 mm socket to remove six screws from the fascia support bracket. Set aside for reinstallation.

4. Remove Bumper Beam:

• Use a 15 mm socket to remove eight M10 flange hex nuts. Return the bumper beam to the owner. Keep the M10 hex flange nuts for hitch installation.

5. Install Hitch:

• Raise the hitch into position, aligning holes with the studs in the end panel.
• Loosely reinstall the four existing M10 hex flange nuts onto the existing studs.
• Use the provided hardware to install the M10x1.50 bolts, conical washers, and additional M10 hex flange nuts onto the remaining four locations.

6. Tighten Fasteners:

• Tighten all M10x1.50 fasteners to 42 ft-lbs (57 Nm) using a torque wrench.

7. Trim Fascia:

• Measure and mark the center of the fascia.
• Use a utility knife to cut a 5” x 4” notch in the bottom of the fascia. Ensure the area is clear of electrical wiring before trimming.

8. Reinstall Support Bracket and Fascia:

• Reinstall the fascia support bracket.
• Reconnect all wiring and reinstall the fascia using the original hardware.

9. Reinstall Taillights:

• Reinstall the taillights and taillight covers using the fasteners removed earlier.

Hardware List:

• (4) Conical Tooth Washer 3/8”
• (4) Bolt M10x1.50x35 CL10.9

Safety Notes:

• Always wear safety glasses during installation.
• Ensure proper torque to keep the hitch securely mounted.
• Periodically check that all fasteners and the ball are properly tightened.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,587 kg) trailer weight, 525 lbs (238 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 60 minutes.
• For step-by-step photo instructions, scan the QR code provided in the manual.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.