Installation Instructions for Subaru Forester

Part Numbers:

• 90228
• 36523
• 06155

Wiring Access Location:

• SUV8

Tools Required:

• Wrenches: 3/4", 10mm
• Drill with 3/8" Bit
• Metal File

Step-by-Step Instructions:

1. Lower Exhaust:

   • Disconnect the rubber exhaust hangers from the hanger brackets to lower the exhaust.

2. Remove Heat Shield:

   • Remove four (4) screws securing the heat shield to the frame rail.
   • Set the heat shield aside. Note: The heat shield must be discarded or trimmed to fit after the hitch is installed.

3. Remove Plastic Plugs:

   • Remove three (3) plastic plugs from existing holes in each frame rail and discard them.

4. Modify Access Holes:

   • Using a 3/8" drill bit and a metal file, enlarge the center hole in each frame rail to allow for fishwiring spacers and carriage bolts (see Figure 2).

5. Fishwire Fasteners:

   • Using the provided fishwire, pull the 1/2" carriage bolts and spacers through the modified access hole and down through the mounting holes in the frame rail (see Figure 3).
   • Ensure that blocks span both sides of the hole and are not overlapping (see Figure 4).

6. Install Hitch:

   • Raise the hitch into position, being careful not to push fasteners into the frame.
   • Secure the hitch using conical washers (teeth side facing the hitch) and hex nuts.

7. Reinstall Heat Shield:

   • Trim the heat shield to fit around the hitch if necessary, and reinstall it with the screws removed in Step 2.

8. Reinstall Exhaust:

   • Raise the exhaust back into position and reconnect the rubber hangers.

Torque Specifications:

• Tighten all 1/2"-13 GR5 fasteners to 75 ft-lb (102 N*m).

Hardware List:

• (6) Carriage Bolts, 1/2"-13 x 1.75" GR5
• (6) Spacer Blocks, 1/4" x 1" x 3" (Square Hole for 1/2" Carriage Bolt)
• (6) Conical Washers, 1/2"
• (6) Hex Nuts, 1/2"-13
• (6) Pull Wires, 1/2"

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Drawbar Kit: 36053 (sold separately)
• Fastener Kit: 36523F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Subaru Forester

Part Numbers:

• 90228
• 36523
• 06155

Wiring Access Location:

• SUV8

Tools Required:

• Wrenches: 3/4", 10mm
• Drill with 3/8" Bit
• Metal File

Step-by-Step Instructions:

1. Lower Exhaust:

   • Disconnect the rubber exhaust hangers from the hanger brackets to lower the exhaust.

2. Remove Heat Shield:

   • Remove four (4) screws securing the heat shield to the frame rail.
   • Set the heat shield aside. Note: The heat shield must be discarded or trimmed to fit after the hitch is installed.

3. Remove Plastic Plugs:

   • Remove three (3) plastic plugs from existing holes in each frame rail and discard them.

4. Modify Access Holes:

   • Using a 3/8" drill bit and a metal file, enlarge the center hole in each frame rail to allow for fishwiring spacers and carriage bolts (see Figure 2).

5. Fishwire Fasteners:

   • Using the provided fishwire, pull the 1/2" carriage bolts and spacers through the modified access hole and down through the mounting holes in the frame rail (see Figure 3).
   • Ensure that blocks span both sides of the hole and are not overlapping (see Figure 4).

6. Install Hitch:

   • Raise the hitch into position, being careful not to push fasteners into the frame.
   • Secure the hitch using conical washers (teeth side facing the hitch) and hex nuts.

7. Reinstall Heat Shield:

   • Trim the heat shield to fit around the hitch if necessary, and reinstall it with the screws removed in Step 2.

8. Reinstall Exhaust:

   • Raise the exhaust back into position and reconnect the rubber hangers.

Torque Specifications:

• Tighten all 1/2"-13 GR5 fasteners to 75 ft-lb (102 N*m).

Hardware List:

• (6) Carriage Bolts, 1/2"-13 x 1.75" GR5
• (6) Spacer Blocks, 1/4" x 1" x 3" (Square Hole for 1/2" Carriage Bolt)
• (6) Conical Washers, 1/2"
• (6) Hex Nuts, 1/2"-13
• (6) Pull Wires, 1/2"

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Drawbar Kit: 36053 (sold separately)
• Fastener Kit: 36523F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.