Installation Instructions for Toyota RAV4 (2019-Present)

Part Numbers:

• 76432
• 84432
• CQT76432

Tools Required:

• Safety Glasses
• Ratchet
• Torque Wrench
• Flat Head Screwdriver
• Utility Knife
• Plastic Trim Tools
• Sockets: 10mm, 17mm
• Pliers
• Marker
• Tape Measure

Weight Capacities:

• Weight Carrying:
  • Max Gross Trailer Weight: 3,500 lbs (1,588 kg)
  • Max Tongue Weight: 525 lbs (238 kg)
• Weight Distributing:
  • Not Applicable

Step-by-Step Instructions:

1. Remove Rear Underbody Panel:

• Use a 10mm socket to remove the screws securing the underbody panel.
• Carefully detach the panel and set it aside for modification or trimming if required.

2. Lower Exhaust:

• Use pliers to remove the rubber hangers holding the exhaust system in place.
• Apply soapy water to the hangers for easier removal.
• Support the exhaust to avoid damage during installation.

3. Prepare the Frame for Installation:

• Locate the factory-installed weld nuts inside the frame rails.
• Clean any debris or rust from the weld nuts to ensure proper bolt alignment.

4. Install Hitch:

• Raise the hitch into position, aligning the mounting holes with the weld nuts on the frame rails.
• Insert the provided bolts and conical washers (teeth side facing the hitch) into the weld nuts.
• Hand-tighten all bolts to hold the hitch in place.

5. Tighten Fasteners:

• Use a torque wrench to tighten all bolts to the specified torque value of 67 lb-ft (91 N·m).

6. Trim and Reinstall Underbody Panel:

• Measure and mark the underbody panel as per the provided trimming diagram.
• Use a utility knife to cut the panel along the marked lines.
• Reinstall the trimmed panel using the original fasteners.

7. Reinstall Exhaust:

• Reattach the rubber hangers to secure the exhaust system in place.
• Ensure the exhaust is properly aligned and supported.

Hardware List:

• (4) Hex Bolts: M12 x 1.25
• (4) Conical Washers: 1/2"

Safety Notes:

• Regularly inspect the hitch and fasteners to ensure secure attachment.
• If the hitch is removed, plug any holes in the trunk pan or body panels to prevent water or exhaust entry.
• Replace any damaged hitch or ball immediately.
• Always wear safety glasses and observe safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Class III
• Compliance: This product meets safety specifications as per V.E.S.C. Regulation V-5 and SAE J684.

Note: Always adhere to the vehicle manufacturer’s maximum weight rating or the hitch’s maximum load rating, whichever is lower.

Installation Instructions for Toyota RAV4 (2019-Present)

Part Numbers:

• 76432
• 84432
• CQT76432

Tools Required:

• Safety Glasses
• Ratchet
• Torque Wrench
• Flat Head Screwdriver
• Utility Knife
• Plastic Trim Tools
• Sockets: 10mm, 17mm
• Pliers
• Marker
• Tape Measure

Weight Capacities:

• Weight Carrying:
  • Max Gross Trailer Weight: 3,500 lbs (1,588 kg)
  • Max Tongue Weight: 525 lbs (238 kg)
• Weight Distributing:
  • Not Applicable

Step-by-Step Instructions:

1. Remove Rear Underbody Panel:

• Use a 10mm socket to remove the screws securing the underbody panel.
• Carefully detach the panel and set it aside for modification or trimming if required.

2. Lower Exhaust:

• Use pliers to remove the rubber hangers holding the exhaust system in place.
• Apply soapy water to the hangers for easier removal.
• Support the exhaust to avoid damage during installation.

3. Prepare the Frame for Installation:

• Locate the factory-installed weld nuts inside the frame rails.
• Clean any debris or rust from the weld nuts to ensure proper bolt alignment.

4. Install Hitch:

• Raise the hitch into position, aligning the mounting holes with the weld nuts on the frame rails.
• Insert the provided bolts and conical washers (teeth side facing the hitch) into the weld nuts.
• Hand-tighten all bolts to hold the hitch in place.

5. Tighten Fasteners:

• Use a torque wrench to tighten all bolts to the specified torque value of 67 lb-ft (91 N·m).

6. Trim and Reinstall Underbody Panel:

• Measure and mark the underbody panel as per the provided trimming diagram.
• Use a utility knife to cut the panel along the marked lines.
• Reinstall the trimmed panel using the original fasteners.

7. Reinstall Exhaust:

• Reattach the rubber hangers to secure the exhaust system in place.
• Ensure the exhaust is properly aligned and supported.

Hardware List:

• (4) Hex Bolts: M12 x 1.25
• (4) Conical Washers: 1/2"

Safety Notes:

• Regularly inspect the hitch and fasteners to ensure secure attachment.
• If the hitch is removed, plug any holes in the trunk pan or body panels to prevent water or exhaust entry.
• Replace any damaged hitch or ball immediately.
• Always wear safety glasses and observe safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Class III
• Compliance: This product meets safety specifications as per V.E.S.C. Regulation V-5 and SAE J684.

Note: Always adhere to the vehicle manufacturer’s maximum weight rating or the hitch’s maximum load rating, whichever is lower.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-Connector Adapter for Dodge (Caravan, Chrysler Town & Country, Caliber, Durango) and Jeep Patriot

Part Numbers:

• 118552

Tools Required:

• Trim Panel Remover
• Drill (3/32” Drill Bit)
• Phillips Head Screwdriver
• Test Probe
• Wire Crimpers
• Wire Cutters
• Torx-30

Step-by-Step Instructions:

1. Remove the Taillight Assemblies:

   • Dodge Grand Caravan / Chrysler Town & Country / Dodge Durango:
     • Open the rear tailgate and remove the T-30 Torx screws securing the taillight housings.
     • Carefully pry the taillights away from the vehicle, being cautious not to break the alignment tabs.
   • Jeep Patriot / Dodge Caliber:
     • Open the tailgate and remove the clips holding the taillight assemblies.
     • Carefully pry the housings away from the vehicle, avoiding damage to alignment tabs.

2. Disconnect the Vehicle Wiring Harness:

   • Disconnect the vehicle wiring harness from both taillight sockets.
   • Plug the T-Connector end with the yellow wire between the driver’s side taillight socket and the vehicle wiring harness.
   • Repeat this step for the T-Connector end with the green wire on the passenger side.

3. Route the T-Connector Wiring:

   • Route the T-Connector end with the green wire and the 4-flat connector down through the opening between the vehicle bumper and body.
   • Route the green wire to the passenger’s side and secure the 4-flat connector underneath the bumper.

4. Ground the White Wire:

   • Locate a suitable grounding point near the connector (do not drill into the vehicle floor or bed).
   • Clean the grounding area, drill a 3/32” hole, and secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind any surface before drilling to avoid damage or injury.

5. Connect the Power Wire:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder.
   • Attach the ring terminal to the vehicle’s positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

6. Route the Black Power Wire:

   • Starting at the front of the vehicle, route the black 12-gauge wire along the frame rail to the rear driver’s side.
   • Locate an opening between the vehicle rear bumper and body, and route the wire into the rear driver’s side taillight area.
   • Connect the black wire to the red wire from the T-Connector black box using the provided yellow butt connector.

7. Reconnect the Battery and Install Fuse:

   • Reconnect the vehicle’s negative (-) battery cable.
   • Install the 10-amp fuse into the fuse holder.

   Warning:

   • All connections must be complete for the T-Connector to function properly.

8. Mount the Black Box:

   • Mount the T-Connector black box using the provided double-sided tape.
   • Ensure the epoxy side of the module is facing downward to prevent water accumulation.

9. Reinstall the Taillight Assemblies:

   • Reinstall the taillight housing assemblies, ensuring the vehicle wiring harness is positioned correctly.
   • Secure the remaining T-Connector harness under the bumper with the provided cable ties.

10. Test the Installation:

    • Test and verify the T-Connector functionality using a test light or trailer.

    Specifications:

    • Max. stop/turn light: 1 per side (2.1 amps)
    • Max. tail lights: (4.2 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
• Always wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Mount the 4-flat connector in a suitable location under the vehicle. A mounting bracket is not included.
• Refer to the vehicle owner’s manual for additional details.

Installation Instructions for T-Connector Adapter for Dodge (Caravan, Chrysler Town & Country, Caliber, Durango) and Jeep Patriot

Part Numbers:

• 118552

Tools Required:

• Trim Panel Remover
• Drill (3/32” Drill Bit)
• Phillips Head Screwdriver
• Test Probe
• Wire Crimpers
• Wire Cutters
• Torx-30

Step-by-Step Instructions:

1. Remove the Taillight Assemblies:

   • Dodge Grand Caravan / Chrysler Town & Country / Dodge Durango:
     • Open the rear tailgate and remove the T-30 Torx screws securing the taillight housings.
     • Carefully pry the taillights away from the vehicle, being cautious not to break the alignment tabs.
   • Jeep Patriot / Dodge Caliber:
     • Open the tailgate and remove the clips holding the taillight assemblies.
     • Carefully pry the housings away from the vehicle, avoiding damage to alignment tabs.

2. Disconnect the Vehicle Wiring Harness:

   • Disconnect the vehicle wiring harness from both taillight sockets.
   • Plug the T-Connector end with the yellow wire between the driver’s side taillight socket and the vehicle wiring harness.
   • Repeat this step for the T-Connector end with the green wire on the passenger side.

3. Route the T-Connector Wiring:

   • Route the T-Connector end with the green wire and the 4-flat connector down through the opening between the vehicle bumper and body.
   • Route the green wire to the passenger’s side and secure the 4-flat connector underneath the bumper.

4. Ground the White Wire:

   • Locate a suitable grounding point near the connector (do not drill into the vehicle floor or bed).
   • Clean the grounding area, drill a 3/32” hole, and secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind any surface before drilling to avoid damage or injury.

5. Connect the Power Wire:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder.
   • Attach the ring terminal to the vehicle’s positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

6. Route the Black Power Wire:

   • Starting at the front of the vehicle, route the black 12-gauge wire along the frame rail to the rear driver’s side.
   • Locate an opening between the vehicle rear bumper and body, and route the wire into the rear driver’s side taillight area.
   • Connect the black wire to the red wire from the T-Connector black box using the provided yellow butt connector.

7. Reconnect the Battery and Install Fuse:

   • Reconnect the vehicle’s negative (-) battery cable.
   • Install the 10-amp fuse into the fuse holder.

   Warning:

   • All connections must be complete for the T-Connector to function properly.

8. Mount the Black Box:

   • Mount the T-Connector black box using the provided double-sided tape.
   • Ensure the epoxy side of the module is facing downward to prevent water accumulation.

9. Reinstall the Taillight Assemblies:

   • Reinstall the taillight housing assemblies, ensuring the vehicle wiring harness is positioned correctly.
   • Secure the remaining T-Connector harness under the bumper with the provided cable ties.

10. Test the Installation:

    • Test and verify the T-Connector functionality using a test light or trailer.

Specifications:

• Max. stop/turn light: 1 per side (2.1 amps)
• Max. tail lights: (4.2 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
• Always wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Mount the 4-flat connector in a suitable location under the vehicle. A mounting bracket is not included.
• Refer to the vehicle owner’s manual for additional details.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Caution: Improper installation or circuit overloads can cause electrical failures. Always follow instructions carefully and test the installation thoroughly before use.