Installation Instructions for 2022-Current Mitsubishi Outlander

Part Numbers:

• 76543
• 84543
• CQT76543

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 19 mm
• Exhaust Removal Pliers
• Soapy Water
• Die Grinder
• Tape
• Marker
• Wire Brush

Step-by-Step Instructions:

1. Lower Exhaust Muffler:

   • Use soapy water to lubricate the exhaust rubber hangers.
   • Using exhaust removal pliers, remove the rubber hangers at the three rearmost locations.
   • Note: Ensure the exhaust is properly supported before removing the hangers to prevent damage.

2. Trim Panels:

   • Use tape and a marker to sketch a 2” x 2” square on the inside corner of the underbody panels on both sides.
   • Using a die grinder, cut and remove the marked 2” x 2” corner on both sides (see Figures 2 and 3 in the manual).

3. Install Hitch:

   • Clean the existing weldnuts on both frame rails using a wire brush to remove paint and debris.
   • Raise the hitch into position and secure it to the vehicle with three M12 bolts and three 1/2” conical washers (teeth side toward the hitch) on each side.
   • If necessary, press the heat shield up to prevent contact with the top of the hitch.

4. Tighten Fasteners:

   • Use a torque wrench to tighten all M12 fasteners to 76 ft-lbs (103 N*m).

5. Reinstall Exhaust:

   • Reinstall the rubber hangers and the exhaust muffler.

Hardware List:

• (6) Bolt M12 x 1.25 x 45 CL 8.8
• (6) Conical Washer 1/2" (teeth side toward hitch)

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent the entry of water or exhaust fumes.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,588 kg) trailer weight, 525 lbs (238 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 40 minutes.
• For step-by-step photo instructions, scan the QR code provided in the manual or visit the website.

Installation Instructions for Vehicle (2022-Current)

Part Numbers:

• 76543
• 84543
• CQT76543

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 19 mm
• Exhaust Removal Pliers
• Soapy Water
• Die Grinder
• Tape
• Marker
• Wire Brush

Step-by-Step Instructions:

1. Lower Exhaust Muffler:

   • Use soapy water to lubricate the exhaust rubber hangers.
   • Using exhaust removal pliers, remove the rubber hangers at the three rearmost locations.
   • Note: Ensure the exhaust is properly supported before removing the hangers to prevent damage.

2. Trim Panels:

   • Use tape and a marker to sketch a 2” x 2” square on the inside corner of the underbody panels on both sides.
   • Using a die grinder, cut and remove the marked 2” x 2” corner on both sides (see Figures 2 and 3 in the manual).

3. Install Hitch:

   • Clean the existing weldnuts on both frame rails using a wire brush to remove paint and debris.
   • Raise the hitch into position and secure it to the vehicle with three M12 bolts and three 1/2” conical washers (teeth side toward the hitch) on each side.
   • If necessary, press the heat shield up to prevent contact with the top of the hitch.

4. Tighten Fasteners:

   • Use a torque wrench to tighten all M12 fasteners to 76 ft-lbs (103 N*m).

5. Reinstall Exhaust:

   • Reinstall the rubber hangers and the exhaust muffler.

Hardware List:

• (6) Bolt M12 x 1.25 x 45 CL 8.8
• (6) Conical Washer 1/2" (teeth side toward hitch)

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent the entry of water or exhaust fumes.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,588 kg) trailer weight, 525 lbs (238 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty Information:

• This product comes with a standard warranty period of [X] years.
• Coverage includes [details on coverage].
• For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Note: Always adhere to the towing vehicle manufacturer’s weight rating or the hitch’s maximum load rating, whichever is lower.

Installation Instructions for T-One® T-Connector for Mitsubishi Outlander

Part Numbers:

• 118856

Tools Required:

• Trim Panel Remover
• Utility Knife
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Tailgate:

   • Remove the taillight assemblies by carefully removing the trim covers near the taillights using a panel puller.
   • Unscrew the taillight fasteners (2 per side) with a Phillips screwdriver and carefully pull the taillights away, ensuring not to damage alignment pins.

2. Expose the Taillight Connectors:

   • Pull away the grommets on both the driver and passenger sides to access the interior area of the vehicle.
   • Locate the vehicle's taillight wiring harness connectors and separate them carefully to avoid breaking the locking tabs. Clean all connectors.

3. Route the Driver-Side T-Connector:

   • Underneath the vehicle, route the harness containing the yellow wire through the opening between the bumper and body into the driver-side taillight pocket.
   • Use a fish wire to ease the routing process.

4. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the driver-side wiring connectors and lock them in place. Ensure all connections are clean and secure.

5. Route the Passenger-Side T-Connector:

   • Route the harness containing the green wire across and underneath the vehicle, behind the bumper fascia, and into the passenger-side taillight pocket.
   • Avoid hot pipes, heat shields, and areas that may pinch or damage the wire.

6. Connect the Passenger-Side T-Connector:

   • Insert the T-One® Connector end with the green wire between the passenger-side wiring connectors and lock them in place.

7. Mount the Black Box:

   • Mount the T-One® Connector’s black box on a flat, out-of-the-way surface on the driver’s side using the provided double-sided tape.
   • Ensure the epoxy side of the module is facing downward to prevent water buildup.

8. Secure the Grommet:

   • Route the T-Connector wiring through the slit grommets from step 2 and reseat the grommets back into their holes.
   • Optional: Use RTV silicone (not included) to seal the grommets.

9. Ground the White Wire:

   • Locate a suitable grounding point, such as the vehicle’s frame or crossmember, near the black box.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

10. Connect the Power Wire:

    • Locate the black 12-gauge wire from the T-One® Connector’s black box.
    • Attach the provided black wire and route it along the frame or follow the vehicle's wiring harness into the engine compartment to the battery.

11. Connect to the Vehicle Battery:

    • Disconnect the vehicle’s Negative (-) battery cable.
    • Attach the fuse holder to the Positive (+) battery terminal using the provided ring terminal.
    • Connect the black wire to the fuse holder using the provided yellow butt connector. Do not insert the fuse yet.

12. Reconnect the Battery and Test:

    • Reconnect the Negative (-) battery cable.
    • Insert the 15-amp fuse into the fuse holder.
    • Test the installation with a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

13. Secure the Harness:

    • Use the provided cable ties to secure the T-One® Connector harness. Avoid areas where it may be pinched, cut, or melted.

14. Reinstall Taillight Assemblies:

    • Replace the taillight assemblies and any other removed components, ensuring no wires are pinched or damaged.

15. Mount the 4-Flat Connector:

    • Route the 4-flat harness underneath the vehicle and mount it in an accessible location using a bracket or electrical box (not included).

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings.
• Always wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.
• Always follow all warnings and instructions printed on the tow vehicle’s battery.

Installation Instructions for T-One® T-Connector for Mitsubishi Outlander

Part Numbers:

• 118856

Tools Required:

• Trim Panel Remover
• Utility Knife
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Tailgate:

   • Remove the taillight assemblies by carefully removing the trim covers near the taillights using a panel puller.
   • Unscrew the taillight fasteners (2 per side) with a Phillips screwdriver and carefully pull the taillights away, ensuring not to damage alignment pins.

2. Expose the Taillight Connectors:

   • Pull away the grommets on both the driver and passenger sides to access the interior area of the vehicle.
   • Locate the vehicle's taillight wiring harness connectors and separate them carefully to avoid breaking the locking tabs. Clean all connectors.

3. Route the Driver-Side T-Connector:

   • Underneath the vehicle, route the harness containing the yellow wire through the opening between the bumper and body into the driver-side taillight pocket.
   • Use a fish wire to ease the routing process.

4. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the driver-side wiring connectors and lock them in place. Ensure all connections are clean and secure.

5. Route the Passenger-Side T-Connector:

   • Route the harness containing the green wire across and underneath the vehicle, behind the bumper fascia, and into the passenger-side taillight pocket.
   • Avoid hot pipes, heat shields, and areas that may pinch or damage the wire.

6. Connect the Passenger-Side T-Connector:

   • Insert the T-One® Connector end with the green wire between the passenger-side wiring connectors and lock them in place.

7. Mount the Black Box:

   • Mount the T-One® Connector’s black box on a flat, out-of-the-way surface on the driver’s side using the provided double-sided tape.
   • Ensure the epoxy side of the module is facing downward to prevent water buildup.

8. Secure the Grommet:

   • Route the T-Connector wiring through the slit grommets from step 2 and reseat the grommets back into their holes.
   • Optional: Use RTV silicone (not included) to seal the grommets.

9. Ground the White Wire:

   • Locate a suitable grounding point, such as the vehicle’s frame or crossmember, near the black box.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

10. Connect the Power Wire:

    • Locate the black 12-gauge wire from the T-One® Connector’s black box.
    • Attach the provided black wire and route it along the frame or follow the vehicle's wiring harness into the engine compartment to the battery.

11. Connect to the Vehicle Battery:

    • Disconnect the vehicle’s Negative (-) battery cable.
    • Attach the fuse holder to the Positive (+) battery terminal using the provided ring terminal.
    • Connect the black wire to the fuse holder using the provided yellow butt connector. Do not insert the fuse yet.

12. Reconnect the Battery and Test:

    • Reconnect the Negative (-) battery cable.
    • Insert the 15-amp fuse into the fuse holder.
    • Test the installation with a test light or trailer.
    • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

13. Secure the Harness:

    • Use the provided cable ties to secure the T-One® Connector harness. Avoid areas where it may be pinched, cut, or melted.

14. Reinstall Taillight Assemblies:

    • Replace the taillight assemblies and any other removed components, ensuring no wires are pinched or damaged.

15. Mount the 4-Flat Connector:

    • Route the 4-flat harness underneath the vehicle and mount it in an accessible location using a bracket or electrical box (not included).

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings.
• Always wear safety glasses and follow all safety precautions during installation.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.