Installation Instructions for T-Connector Adapter for KIA Sportage

Part Numbers:

• 118526

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Fish Tape
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Disconnect the negative battery terminal to isolate the electrical system.
   • Open the rear hatch and remove two screws securing the driver-side taillight assembly.
   • Pull the taillight housing directly rearward to remove it.

2. Access the Interior Panels:

   • Temporarily remove the rear threshold plate, storage covers, and floor covering.
   • On the driver’s side, remove three screws securing the side trim panel but do not remove the panel to avoid damage.

3. Locate the Vehicle’s Wiring Harness:

   • Underneath the rear of the vehicle on the driver’s side, locate the wiring harness and disconnect it carefully.
   • Unseat the grommet on the vehicle’s wiring harness and push the grommet and harness into the vehicle.

4. Connect the Driver-Side T-Connector:

   • Inside the rear cargo area, locate the vehicle wiring harness behind the side trim panel.
   • Plug the T-Connector with yellow/green wires into the vehicle’s mating connector.
   • Route the remaining T-Connector wires behind the side trim panel and out of the exposed hole.

5. Install the Passenger-Side T-Connector:

   • Route the T-Connector with red/brown wires up to the driver’s side taillight pocket.
   • Plug the T-Connector into the vehicle’s mating connector and reinstall the taillight assembly.

6. Ground the White Wire:

   • Locate a suitable grounding point, such as the vehicle’s frame or crossmember.
   • Clean the area and drill a 3/32” hole.
   • Secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind any surface before drilling to avoid vehicle or personal damage.

7. Connect the Power Wire:

   • Insert the T-Connector’s grey 12-pin connector into the black box module.
   • Connect the black 12-gauge wire and the two black wires from the T-Connector using the provided yellow butt connector.
   • Route the black wire through a grommet or along the vehicle frame to the battery.

8. Connect to the Battery:

   • Attach the ring terminal to the positive battery cable and secure it.
   • Connect the other end of the fuse holder to the black wire using the yellow butt connector.
   • Install the 15-amp fuse into the fuse holder.

9. Secure and Reassemble:

   • Mount the black box module on a flat surface inside the vehicle using the provided double-sided tape.
   • Secure the wiring harness with cable ties to prevent damage or rattling.
   • Reinstall the trim panels, threshold, and other items removed during installation.

10. Test the Installation:

    • Reconnect the negative battery terminal.
    • Test the T-Connector with a test light or trailer.

    Specifications:

    • Max. stop/turn light: 2 per side (4.2 amps)
    • Max. tail lights: (7.5 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the specified maximum ratings.
• Always wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Store the 4-flat connector in the rear cargo area when not in use.
• Refer to the vehicle owner’s manual for additional details.

Installation Instructions for T-Connector Adapter for Generic Vehicle

Part Numbers:

• 118526

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Fish Tape
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Disconnect the negative battery terminal to isolate the electrical system.
   • Open the rear hatch and remove two screws securing the driver-side taillight assembly.
   • Pull the taillight housing directly rearward to remove it.

2. Access the Interior Panels:

   • Temporarily remove the rear threshold plate, storage covers, and floor covering.
   • On the driver’s side, remove three screws securing the side trim panel but do not remove the panel to avoid damage.

3. Locate the Vehicle’s Wiring Harness:

   • Underneath the rear of the vehicle on the driver’s side, locate the wiring harness and disconnect it carefully.
   • Unseat the grommet on the vehicle’s wiring harness and push the grommet and harness into the vehicle.

4. Connect the Driver-Side T-Connector:

   • Inside the rear cargo area, locate the vehicle wiring harness behind the side trim panel.
   • Plug the T-Connector with yellow/green wires into the vehicle’s mating connector.
   • Route the remaining T-Connector wires behind the side trim panel and out of the exposed hole.

5. Install the Passenger-Side T-Connector:

   • Route the T-Connector with red/brown wires up to the driver’s side taillight pocket.
   • Plug the T-Connector into the vehicle’s mating connector and reinstall the taillight assembly.

6. Ground the White Wire:

   • Locate a suitable grounding point, such as the vehicle’s frame or crossmember.
   • Clean the area and drill a 3/32” hole.
   • Secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind any surface before drilling to avoid vehicle or personal damage.

7. Connect the Power Wire:

   • Insert the T-Connector’s grey 12-pin connector into the black box module.
   • Connect the black 12-gauge wire and the two black wires from the T-Connector using the provided yellow butt connector.
   • Route the black wire through a grommet or along the vehicle frame to the battery.

8. Connect to the Battery:

   • Attach the ring terminal to the positive battery cable and secure it.
   • Connect the other end of the fuse holder to the black wire using the yellow butt connector.
   • Install the 15-amp fuse into the fuse holder.

9. Secure and Reassemble:

   • Mount the black box module on a flat surface inside the vehicle using the provided double-sided tape.
   • Secure the wiring harness with cable ties to prevent damage or rattling.
   • Reinstall the trim panels, threshold, and other items removed during installation.

10. Test the Installation:

    • Reconnect the negative battery terminal.
    • Test the T-Connector with a test light or trailer.

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: (7.5 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the specified maximum ratings.
• Always wear safety glasses and follow all safety precautions during installation.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Note: Store the 4-flat connector in the rear cargo area when not in use.

Installation Instructions for 4-Way to 7-Way Adapter and Brake Control Wiring

Tools Required:

• Phillips Head Screwdriver
• Drill with 3/32" Drill Bit
• 10mm Socket & Ratchet or Wrench
• Wire Crimpers
• Wire Cutters
• Test Light or Multimeter
• Cable Ties

Part 1: Install the 4-Way to 7-Way Adapter

Step-by-Step Instructions:

1. Mount the Adapter:

   • Choose a suitable mounting point on the vehicle, typically near the hitch.
   • Use the provided bracket and screws to secure the adapter.

2. Connect the 4-Flat Plug:

   • Plug the 4-flat connector on the adapter into the existing 4-flat plug on the vehicle.
   • This connection enables tail lights, left turn, and right turn signals.

3. Ground the Adapter:

   • Locate a clean, solid grounding point near the adapter.
   • Drill a 3/32" hole if necessary and secure the white ground wire from the adapter using the provided screw and eyelet.

4. Leave Additional Wires Disconnected:

   • The following wires will remain disconnected until Part 2:
     • Black Wire: Power from the battery.
     • Blue Wire: Brake control output.
     • Yellow Wire: Reverse light (optional; leave disconnected unless needed).

5. Test Initial Connection:

   • Use a test light or trailer to verify functionality of the 4-way connections (tail lights, turn signals).

Part 2: Install Brake Control Wiring

Step-by-Step Instructions:

1. Mount Circuit Breakers:

   • Install two 30A circuit breakers on the firewall or another suitable location near the battery.
   • Use self-tapping screws to mount them securely.

2. Route Power Wires:

   • Connect the black 12-gauge wire from the 7-way adapter to the auxiliary side of one circuit breaker (this powers the 7-way socket).
   • Run a heavy-gauge wire from the battery's positive terminal to the battery side of this circuit breaker, using a ring terminal.
   • Run another heavy-gauge wire from the battery's positive terminal to the auxiliary side of the second circuit breaker (for the brake controller).

3. Install the Brake Controller:

   • Mount the brake controller under the dash on a firm surface.
   • Use the following connections:
     • Red Wire: Connect to the cold side of the brake switch (active only when the brake pedal is pressed).
     • Blue Wire: Connect to the blue wire on the 7-way adapter for trailer brakes.
     • White Wire: Connect to a solid ground point on the vehicle body.
     • Black Wire: Connect to the auxiliary side of the second 30A circuit breaker (provides power to the brake controller).

4. Optional: Connect Reverse Light Circuit:

   • If the trailer has a reverse light circuit, connect the yellow wire from the 7-way adapter to the vehicle’s reverse light circuit.

5. Reconnect the Battery:

   • Reattach the negative battery cable and ensure all connections are secure.
   • Insert the fuses into both circuit breakers.

6. Secure All Wires:

   • Use cable ties to secure all loose wires and prevent damage or rattling.

7. Test the System:

   • Verify functionality of all circuits (running lights, turn signals, brake lights, and brake controller output).
   • If applicable, test the reverse light circuit.

Notes:

• Most installations will only require connecting the black and blue wires from the 7-way adapter.
• Leave the yellow wire disconnected unless the trailer has a reverse light or surge brake lockout circuit.
• Always adhere to safety guidelines and verify all connections before use.

Warning: Incorrect wiring can cause damage to the vehicle or trailer. Test all connections carefully before use.

Installation Instructions for 4-Way to 7-Way Adapter and Brake Control Wiring

Tools Required:

• Phillips Head Screwdriver
• Drill with 3/32" Drill Bit
• 10mm Socket & Ratchet or Wrench
• Wire Crimpers
• Wire Cutters
• Test Light or Multimeter
• Cable Ties

Part 1: Install the 4-Way to 7-Way Adapter

Step-by-Step Instructions:

1. Mount the Adapter:

   • Choose a suitable mounting point on the vehicle, typically near the hitch.
   • Use the provided bracket and screws to secure the adapter.

2. Connect the 4-Flat Plug:

   • Plug the 4-flat connector on the adapter into the existing 4-flat plug on the vehicle.
   • This connection enables tail lights, left turn, and right turn signals.

3. Ground the Adapter:

   • Locate a clean, solid grounding point near the adapter.
   • Drill a 3/32" hole if necessary and secure the white ground wire from the adapter using the provided screw and eyelet.

4. Leave Additional Wires Disconnected:

   • The following wires will remain disconnected until Part 2:
     • Black Wire: Power from the battery.
     • Blue Wire: Brake control output.
     • Yellow Wire: Reverse light (optional; leave disconnected unless needed).

5. Test Initial Connection:

   • Use a test light or trailer to verify functionality of the 4-way connections (tail lights, turn signals).

Part 2: Install Brake Control Wiring

Step-by-Step Instructions:

1. Mount Circuit Breakers:

   • Install two 30A circuit breakers on the firewall or another suitable location near the battery.
   • Use self-tapping screws to mount them securely.

2. Route Power Wires:

   • Connect the black 12-gauge wire from the 7-way adapter to the auxiliary side of one circuit breaker (this powers the 7-way socket).
   • Run a heavy-gauge wire from the battery's positive terminal to the battery side of this circuit breaker, using a ring terminal.
   • Run another heavy-gauge wire from the battery's positive terminal to the auxiliary side of the second circuit breaker (for the brake controller).

3. Install the Brake Controller:

   • Mount the brake controller under the dash on a firm surface.
   • Use the following connections:
     • Red Wire: Connect to the cold side of the brake switch (active only when the brake pedal is pressed).
     • Blue Wire: Connect to the blue wire on the 7-way adapter for trailer brakes.
     • White Wire: Connect to a solid ground point on the vehicle body.
     • Black Wire: Connect to the auxiliary side of the second 30A circuit breaker (provides power to the brake controller).

4. Optional: Connect Reverse Light Circuit:

   • If the trailer has a reverse light circuit, connect the yellow wire from the 7-way adapter to the vehicle’s reverse light circuit.

5. Reconnect the Battery:

   • Reattach the negative battery cable and ensure all connections are secure.
   • Insert the fuses into both circuit breakers.

6. Secure All Wires:

   • Use cable ties to secure all loose wires and prevent damage or rattling.

7. Test the System:

   • Verify functionality of all circuits (running lights, turn signals, brake lights, and brake controller output).
   • If applicable, test the reverse light circuit.

Notes:

• Most installations will only require connecting the black and blue wires from the 7-way adapter.
• Leave the yellow wire disconnected unless the trailer has a reverse light or surge brake lockout circuit.
• Always adhere to safety guidelines and verify all connections before use.

Warning: Incorrect wiring can cause damage to the vehicle or trailer. Test all connections carefully before use.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.