Installation Instructions for Chevrolet Bolt (2022-Present)

Part Numbers:

• 76525
• 84525
• CQT76525

Tools Required:

• Safety Glasses
• Ratchet
• Torque Wrench
• Plastic Trim Tools
• Tape Measure
• Marker
• Utility Knife
• Sockets: 7mm, 15mm
• T15 Torx Driver

Weight Capacities:

• Weight Carrying:
  • Max Gross Trailer Weight: 2,000 lbs (907 kg)
  • Max Tongue Weight: 300 lbs (136 kg)
• Weight Distributing:
  • Not Applicable

Step-by-Step Instructions:

1. Remove Taillight Panels:

• Open the tailgate.
• Use a plastic trim tool to remove (2) round plastic covers near the taillight on both sides.
• Use a T15 Torx driver to remove (2) screws from the panels. Remove the plastic panels.

2. Loosen Wheel Well Trim and Liner:

• Use a T15 Torx driver to remove (2) screws at the bottom of the wheel well liner on each side.
• Gently loosen the wheel well trim to access the edge of the fascia.
• Use a 7mm socket to remove (1) bolt behind the wheel well trim on each side.

3. Remove Fascia:

• Use a T15 Torx driver to remove (1) screw near the bottom tailgate on each side.
• Use a flat head screwdriver and T15 Torx driver to remove (2) rivets and (2) screws from the bottom of the fascia.
• Use plastic trim tools to carefully remove the fascia starting from the wheel wells.
• Disconnect the wiring harness (if present) on the driver side.

4. Remove Bumper Beam:

• Slide the wiring harness off the bumper beam and secure it with tape to the vehicle body.
• Use a 15mm socket to remove (2) nuts from the metal bracket on the left-hand side of the bumper beam. Remove the bracket holding the wiring harness.
• Use a 15mm socket to remove the remaining (4) nuts from the bumper beam. Remove the bumper beam.

5. Install Hitch:

• Align the bumper beam and hitch on the floor.
• Raise the hitch and bumper beam into position, aligning the holes to the studs on the end panel.
• Reinstall the metal wiring harness bracket and loosely install (6) M10 flange nuts to the bumper beam and hitch.

6. Tighten Fasteners:

• Use a torque wrench to tighten all M10x1.5 fasteners to 38 ft-lbs (52 N·m).

7. Trim Lower Fascia:

• Use a tape measure, marker, and utility knife to measure and mark the lower fascia for trimming.
• Trim an area as specified in the provided diagram.

8. Reinstall Components:

• Reverse the removal steps to reinstall all fasteners, wiring harness, fascia, wheel well trim, liners, and taillight panels.

Safety Notes:

• Regularly check the hitch to ensure all fasteners are secure.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fume entry.
• Replace any damaged hitch or ball immediately.
• Always wear safety glasses when working under the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Class II
• Compliance: This product meets safety specifications as per V.E.S.C. Regulation V-5 and SAE J684.

Note: Always adhere to the towing vehicle manufacturer’s weight rating or the hitch’s maximum load rating, whichever is lower.

Installation Instructions for Vehicle (2022-Present)

Part Numbers:

• 76525
• 84525
• CQT76525

Tools Required:

• Safety Glasses
• Ratchet
• Torque Wrench
• Plastic Trim Tools
• Tape Measure
• Marker
• Utility Knife
• Sockets: 7mm, 15mm
• T15 Torx Driver

Weight Capacities:

• Weight Carrying:
  • Max Gross Trailer Weight: 2,000 lbs (907 kg)
  • Max Tongue Weight: 300 lbs (136 kg)
• Weight Distributing:
  • Not Applicable

Step-by-Step Instructions:

1. Remove Taillight Panels:

• Open the tailgate.
• Use a plastic trim tool to remove (2) round plastic covers near the taillight on both sides.
• Use a T15 Torx driver to remove (2) screws from the panels. Remove the plastic panels.

2. Loosen Wheel Well Trim and Liner:

• Use a T15 Torx driver to remove (2) screws at the bottom of the wheel well liner on each side.
• Gently loosen the wheel well trim to access the edge of the fascia.
• Use a 7mm socket to remove (1) bolt behind the wheel well trim on each side.

3. Remove Fascia:

• Use a T15 Torx driver to remove (1) screw near the bottom tailgate on each side.
• Use a flat head screwdriver and T15 Torx driver to remove (2) rivets and (2) screws from the bottom of the fascia.
• Use plastic trim tools to carefully remove the fascia starting from the wheel wells.
• Disconnect the wiring harness (if present) on the driver side.

4. Remove Bumper Beam:

• Slide the wiring harness off the bumper beam and secure it with tape to the vehicle body.
• Use a 15mm socket to remove (2) nuts from the metal bracket on the left-hand side of the bumper beam. Remove the bracket holding the wiring harness.
• Use a 15mm socket to remove the remaining (4) nuts from the bumper beam. Remove the bumper beam.

5. Install Hitch:

• Align the bumper beam and hitch on the floor.
• Raise the hitch and bumper beam into position, aligning the holes to the studs on the end panel.
• Reinstall the metal wiring harness bracket and loosely install (6) M10 flange nuts to the bumper beam and hitch.

6. Tighten Fasteners:

• Use a torque wrench to tighten all M10x1.5 fasteners to 38 ft-lbs (52 N·m).

7. Trim Lower Fascia:

• Use a tape measure, marker, and utility knife to measure and mark the lower fascia for trimming.
• Trim an area as specified in the provided diagram.

8. Reinstall Components:

• Reverse the removal steps to reinstall all fasteners, wiring harness, fascia, wheel well trim, liners, and taillight panels.

Safety Notes:

• Regularly check the hitch to ensure all fasteners are secure.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fume entry.
• Replace any damaged hitch or ball immediately.
• Always wear safety glasses when working under the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Class II
• Compliance: This product meets safety specifications as per V.E.S.C. Regulation V-5 and SAE J684.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty Information:

• This product comes with a standard warranty period of [X] years.
• Coverage includes [details on coverage].
• For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Note: Always adhere to the towing vehicle manufacturer’s weight rating or the hitch’s maximum load rating, whichever is lower.

Installation Instructions for T-One® T-Connector for Chevrolet Bolt EUV

Part Numbers:

• 118845

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Rear Hatch:

   • Temporarily remove the rear threshold plate, privacy screen, storage covers, and floor covering.
   • Open the rear door and fold the rear seats forward.

2. Access the Vehicle Wiring:

   • On the driver’s side, use a 10mm socket or wrench to remove the cargo hooks.
   • Partially pull back the interior trim panel to expose the vehicle’s wiring connectors.

3. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end containing the brown wire between the vehicle’s mating connectors.
   • Ensure the connectors are fully inserted and securely locked.

4. Mount the Black Box:

   • Locate a flat surface in an out-of-the-way location to mount the T-One® T-Connector’s black box using the provided double-sided tape.
   • Secure the remaining harness with cable ties to prevent rattling or damage.

   Caution: Verify what is behind any surface before drilling to avoid vehicle or personal damage.

5. Ground the White Wire:

   • Locate a suitable grounding point near the black box, such as the vehicle’s frame or crossmember.
   • Clean the grounding area of dirt and rustproofing.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Warning: Do not drill into the vehicle floor or exposed surfaces.

6. Route the T-Connectors to the Taillights:

   • Route the yellow and green wires through the vehicle’s central vent and out to the rear fascia.
   • Starting at the center, route the yellow wire to the driver-side taillight pocket and the green wire to the passenger side.

7. Connect the Passenger-Side T-Connector:

   • Insert the green wire connector between the passenger-side wiring connectors.
   • Lock it in place, ensuring no damage to the locking tabs.

8. Connect the Power Wire:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the provided yellow fuse holder.
   • Attach the ring terminal to the Positive (+) battery cable and secure it.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

9. Route the Power Wire:

   • Route the black 12-gauge wire along the vehicle’s frame to the engine compartment.
   • Avoid routing near hot pipes, heat shields, or any points that may pinch or damage the wire.

10. Connect the Power Wire to the Black Box:

    • Attach the black 12-gauge wire to the power wire on the T-One® Connector black box using the provided yellow butt connector.

11. Reconnect the Battery and Test:

    • Reconnect the Negative (-) battery cable.
    • Install the 15-amp fuse into the fuse holder.
    • Test the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

12. Reassemble the Vehicle:

    • Replace all plastic trim panels, cargo covers, and other components removed during installation.
    • Ensure no wires are pinched or damaged.

13. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.
    • When in use, pull the connector through the door carefully, avoiding pinching in the door latch.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings.
• Always wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.
• Follow all warnings and instructions printed on the tow vehicle’s battery.

Installation Instructions for T-One® T-Connector for Chevrolet Bolt EUV

Part Numbers:

• 118845

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Rear Hatch:

   • Temporarily remove the rear threshold plate, privacy screen, storage covers, and floor covering.
   • Open the rear door and fold the rear seats forward.

2. Access the Vehicle Wiring:

   • On the driver’s side, use a 10mm socket or wrench to remove the cargo hooks.
   • Partially pull back the interior trim panel to expose the vehicle’s wiring connectors.

3. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end containing the brown wire between the vehicle’s mating connectors.
   • Ensure the connectors are fully inserted and securely locked.

4. Mount the Black Box:

   • Locate a flat surface in an out-of-the-way location to mount the T-One® T-Connector’s black box using the provided double-sided tape.
   • Secure the remaining harness with cable ties to prevent rattling or damage.

   Caution: Verify what is behind any surface before drilling to avoid vehicle or personal damage.

5. Ground the White Wire:

   • Locate a suitable grounding point near the black box, such as the vehicle’s frame or crossmember.
   • Clean the grounding area of dirt and rustproofing.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Warning: Do not drill into the vehicle floor or exposed surfaces.

6. Route the T-Connectors to the Taillights:

   • Route the yellow and green wires through the vehicle’s central vent and out to the rear fascia.
   • Starting at the center, route the yellow wire to the driver-side taillight pocket and the green wire to the passenger side.

7. Connect the Passenger-Side T-Connector:

   • Insert the green wire connector between the passenger-side wiring connectors.
   • Lock it in place, ensuring no damage to the locking tabs.

8. Connect the Power Wire:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the provided yellow fuse holder.
   • Attach the ring terminal to the Positive (+) battery cable and secure it.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

9. Route the Power Wire:

   • Route the black 12-gauge wire along the vehicle’s frame to the engine compartment.
   • Avoid routing near hot pipes, heat shields, or any points that may pinch or damage the wire.

10. Connect the Power Wire to the Black Box:

    • Attach the black 12-gauge wire to the power wire on the T-One® Connector black box using the provided yellow butt connector.

11. Reconnect the Battery and Test:

    • Reconnect the Negative (-) battery cable.
    • Install the 15-amp fuse into the fuse holder.
    • Test the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

12. Reassemble the Vehicle:

    • Replace all plastic trim panels, cargo covers, and other components removed during installation.
    • Ensure no wires are pinched or damaged.

13. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.
    • When in use, pull the connector through the door carefully, avoiding pinching in the door latch.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings.
• Always wear safety glasses and follow all safety precautions during installation.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.