Installation Instructions for Volkswagen Beetle & Beetle Convertible
(Excludes R-Line and GSR Models)

Part Numbers:

• 24922
• 60354
• 77309

Wiring Access Location:

• PC3, PC4

Tools Required:

• Wrenches: 18mm, 11/16"

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Remove Existing Bolts:

   • Remove the existing M12 bolts from the driver and passenger-side frame rails. Retain these bolts for use in Step 4.

2. Install Carriage Bolts and Spacers:

   • Use the reverse pullwire method to insert the 7/16" carriage bolts and spacers into the frame rails as shown in Figure 2. Leave the pullwires attached.

3. Position Hitch:

   • Raise the hitch into position, feeding the pullwires through the rearward holes on the hitch.

4. Reinstall Existing Bolts:

   • Use the M12 bolts removed in Step 1 to attach the hitch through the forward holes.

5. Secure Fasteners:

   • Remove the pullwires and attach the 7/16" conical washers and hex nuts to the carriage bolts.

6. Tighten All Fasteners:

   • Torque all M12 CL10.9 fasteners to 92 Lb.-Ft. (120 N*M).
   • Torque all 7/16"-14 GR5 fasteners to 50 Lb.-Ft. (68 N*M).

Hardware List:

• (2) Carriage Bolts: 7/16"-14 x 2.00" GR5
• (2) Spacers: 0.25" x 1.00" x 3.00"
• (2) Conical Washers: 7/16"
• (2) Hex Nuts: 7/16"-14
• (2) Pullwires: 7/16”

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not use a torch to cut access or attachment holes.

Drawbar:

• Drawbar Kit: 3593
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.

Installation Instructions for Vehicle (All Models)

Part Numbers:

• 24922
• 60354
• 77309

Wiring Access Location:

• PC3, PC4

Tools Required:

• Wrenches: 18mm, 11/16"

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Remove Existing Bolts:

   • Remove the existing M12 bolts from the driver and passenger-side frame rails. Retain these bolts for use in Step 4.

2. Install Carriage Bolts and Spacers:

   • Use the reverse pullwire method to insert the 7/16" carriage bolts and spacers into the frame rails as shown in Figure 2. Leave the pullwires attached.

3. Position Hitch:

   • Raise the hitch into position, feeding the pullwires through the rearward holes on the hitch.

4. Reinstall Existing Bolts:

   • Use the M12 bolts removed in Step 1 to attach the hitch through the forward holes.

5. Secure Fasteners:

   • Remove the pullwires and attach the 7/16" conical washers and hex nuts to the carriage bolts.

6. Tighten All Fasteners:

   • Torque all M12 CL10.9 fasteners to 92 Lb.-Ft. (120 N*M).
   • Torque all 7/16"-14 GR5 fasteners to 50 Lb.-Ft. (68 N*M).

Hardware List:

• (2) Carriage Bolts: 7/16"-14 x 2.00" GR5
• (2) Spacers: 0.25" x 1.00" x 3.00"
• (2) Conical Washers: 7/16"
• (2) Hex Nuts: 7/16"-14
• (2) Pullwires: 7/16”

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not use a torch to cut access or attachment holes.

Drawbar:

• Drawbar Kit: 3593
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.