Installation Instructions for Ford Escape

Part Numbers:

• 36529
• 90230
• 06156

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Wrenches: 10mm, 13mm, 11/16"
• Pull Wire (provided)
• Tin Snips
• File or Die Grinder
• Soapy Water or Lubricant

Step-by-Step Instructions:

1. Lower the Exhaust:

   • Remove the fasteners on the exhaust hanger brackets on both sides of the frame.
   • Remove the rubber isolator hangers forward of the suspension for additional room.
   • Spray lubricant or soapy water on the metal hanger rods and rubber isolators to ease removal.

2. Trim the Heat Shield:

   • On the driver side, remove the forward fastener and measure the area to trim.
   • Use tin snips to trim the passenger-side heat shield as shown in Figures 2 and 3.
   • Re-secure the driver-side heat shield using the original fastener after trimming.

3. Enlarge the Access Hole:

   • Use a file or grinder to enlarge the access hole in the frame rail to allow insertion of the carriage bolts and spacers.

4. Insert Hardware into Frame Rails:

   • Feed the pull wire (coiled end) into the hole inside the frame and pull it out through the modified access slot.
   • Attach the fastener to the pull wire and pull it into position, leaving the pull wires attached.
   • Repeat this procedure for all necessary fasteners (as shown in Figures 4 and 6).

5. Position the Hitch:

   • Slide the hitch into position, starting with the driver side and then the passenger side, ensuring pull wires guide the bolts through the mounting slots.

6. Install Fasteners:

   • Attach the horizontal 7/16" fasteners at the rear using flat washers, lock washers, and hex nuts to support the hitch.
   • Install the M8-1.25 x 40mm bolts and 5/16" flat washers through the rear bracket tab of the hitch and into the end frame and bumper plate (as shown in Figure 8).
   • Secure all other fasteners as shown.

7. Tighten Fasteners:

   • Torque all 7/16"-14 GR5 fasteners to 50 ft-lb (68 N*m).
   • Torque all M8 CL8.8 fasteners to 18 ft-lb (23 N*m).
   • Torque all M8 CL10.9 fasteners to 27 ft-lb (37 N*m).

8. Reattach Exhaust:

   • Reinstall the exhaust hanger brackets and rubber isolator hangers.

Torque Specifications:

• 7/16"-14 GR5 bolts: 50 ft-lb (68 N*m)
• M8 CL8.8 bolts: 18 ft-lb (23 N*m)
• M8 CL10.9 bolts: 27 ft-lb (37 N*m)

Hardware List:

• (6) Carriage Bolts, 7/16"-14 x 1.50" GR5
• (4) Hex Bolts, M8-1.25 x 30mm CL8.8
• (2) Hex Bolts, M8-1.25 x 40mm CL10.9
• (4) Spacers, 1/4" x 7/8" x 3"
• (2) Spacers, 3/16" x 1" x 2"
• (6) Flat Washers, 5/16"
• (6) Hex Nuts, 7/16"-14
• (4) Conical Washers, 7/16"
• (2) Conical Washers, 3/8"
• (6) Pull Wires, 7/16"

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Drawbar Kit: 36071 (sold separately)
• Fastener Kit: 36529F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Ford Escape

Part Numbers:

• 36529
• 90230
• 06156

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Wrenches: 10mm, 13mm, 11/16"
• Pull Wire (provided)
• Tin Snips
• File or Die Grinder
• Soapy Water or Lubricant

Step-by-Step Instructions:

1. Lower the Exhaust:

   • Remove the fasteners on the exhaust hanger brackets on both sides of the frame.
   • Remove the rubber isolator hangers forward of the suspension for additional room.
   • Spray lubricant or soapy water on the metal hanger rods and rubber isolators to ease removal.

2. Trim the Heat Shield:

   • On the driver side, remove the forward fastener and measure the area to trim.
   • Use tin snips to trim the passenger-side heat shield as shown in Figures 2 and 3.
   • Re-secure the driver-side heat shield using the original fastener after trimming.

3. Enlarge the Access Hole:

   • Use a file or grinder to enlarge the access hole in the frame rail to allow insertion of the carriage bolts and spacers.

4. Insert Hardware into Frame Rails:

   • Feed the pull wire (coiled end) into the hole inside the frame and pull it out through the modified access slot.
   • Attach the fastener to the pull wire and pull it into position, leaving the pull wires attached.
   • Repeat this procedure for all necessary fasteners (as shown in Figures 4 and 6).

5. Position the Hitch:

   • Slide the hitch into position, starting with the driver side and then the passenger side, ensuring pull wires guide the bolts through the mounting slots.

6. Install Fasteners:

   • Attach the horizontal 7/16" fasteners at the rear using flat washers, lock washers, and hex nuts to support the hitch.
   • Install the M8-1.25 x 40mm bolts and 5/16" flat washers through the rear bracket tab of the hitch and into the end frame and bumper plate (as shown in Figure 8).
   • Secure all other fasteners as shown.

7. Tighten Fasteners:

   • Torque all 7/16"-14 GR5 fasteners to 50 ft-lb (68 N*m).
   • Torque all M8 CL8.8 fasteners to 18 ft-lb (23 N*m).
   • Torque all M8 CL10.9 fasteners to 27 ft-lb (37 N*m).

8. Reattach Exhaust:

   • Reinstall the exhaust hanger brackets and rubber isolator hangers.

Torque Specifications:

• 7/16"-14 GR5 bolts: 50 ft-lb (68 N*m)
• M8 CL8.8 bolts: 18 ft-lb (23 N*m)
• M8 CL10.9 bolts: 27 ft-lb (37 N*m)

Hardware List:

• (6) Carriage Bolts, 7/16"-14 x 1.50" GR5
• (4) Hex Bolts, M8-1.25 x 30mm CL8.8
• (2) Hex Bolts, M8-1.25 x 40mm CL10.9
• (4) Spacers, 1/4" x 7/8" x 3"
• (2) Spacers, 3/16" x 1" x 2"
• (6) Flat Washers, 5/16"
• (6) Hex Nuts, 7/16"-14
• (4) Conical Washers, 7/16"
• (2) Conical Washers, 3/8"
• (6) Pull Wires, 7/16"

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Drawbar Kit: 36071 (sold separately)
• Fastener Kit: 36529F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-One® T-Connector for Ford Escape

Part Numbers:

• 118802

Tools Required:

• Trim Panel Remover
• 8mm Socket & Ratchet or 8mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Remove the Taillight Assemblies:

   • Open the tailgate and remove the vehicle’s taillight assemblies by removing the two 8mm hex head bolts on each side.
   • Carefully pull the taillights away from the vehicle, ensuring not to damage the alignment pins.
   • Set the taillight housings aside.

2. Disconnect the Wiring Harness:

   • Disconnect the vehicle wiring harness from both taillight sockets.
   • Separate the connectors carefully, ensuring not to break the locking tabs.
   • Clean all connector surfaces to remove dirt.

3. Remove Floor Trim Panels:

   • Carefully remove the floor trim panels and access panels on both sides of the vehicle.
   • Locate the rubber grommet in the taillight pocket and remove it.

4. Route the T-Connector for Driver-Side:

   • Behind the driver’s side trim panel, route the T-Connector end with the yellow wire out of the opening exposed by removing the grommet.
   • Plug the yellow wire end between the driver’s side taillight socket and vehicle wiring harness.

5. Route the T-Connector for Passenger-Side:

   • Route the green wire through the interior trim panel, along the threshold plate, and up through the passenger side trim panel.
   • Insert the green wire end between the passenger-side taillight socket and vehicle wiring harness.

6. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind the surface before drilling to avoid damage or injury.

7. Route the Power Wire:

   • Locate the black 12-gauge power wire from the T-Connector box.
   • Attach the provided black wire and route it along the vehicle’s frame or existing wiring to the engine compartment.

   Warning: Avoid routing near hot pipes, heat shields, or areas that may pinch or damage the wire.

8. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black wire using the provided yellow butt connector.

9. Reconnect the Battery and Test:

   • Reconnect the Negative (-) battery cable and insert the 15-amp fuse into the fuse holder.
   • Test the installation using a test light or trailer.

10. Reinstall Taillights and Panels:

    • Reinstall the taillight assemblies and other panels removed during installation.
    • Ensure no wires are pinched or damaged.

11. Secure the Wiring Harness:

    • Use the provided cable ties to secure the wiring harness.
    • Avoid areas that may pinch, cut, or melt the wire.

12. Store the 4-Flat Connector:

    • Route the 4-flat connector through the driver’s side trim panel into the spare tire compartment for storage when not in use.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Installation Instructions for T-One® T-Connector for Various Vehicles

Part Numbers:

• 118802

Tools Required:

• Trim Panel Remover
• 8mm Socket & Ratchet or 8mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Remove the Taillight Assemblies:

   • Open the tailgate and remove the vehicle’s taillight assemblies by removing the two 8mm hex head bolts on each side.
   • Carefully pull the taillights away from the vehicle, ensuring not to damage the alignment pins.
   • Set the taillight housings aside.

2. Disconnect the Wiring Harness:

   • Disconnect the vehicle wiring harness from both taillight sockets.
   • Separate the connectors carefully, ensuring not to break the locking tabs.
   • Clean all connector surfaces to remove dirt.

3. Remove Floor Trim Panels:

   • Carefully remove the floor trim panels and access panels on both sides of the vehicle.
   • Locate the rubber grommet in the taillight pocket and remove it.

4. Route the T-Connector for Driver-Side:

   • Behind the driver’s side trim panel, route the T-Connector end with the yellow wire out of the opening exposed by removing the grommet.
   • Plug the yellow wire end between the driver’s side taillight socket and vehicle wiring harness.

5. Route the T-Connector for Passenger-Side:

   • Route the green wire through the interior trim panel, along the threshold plate, and up through the passenger side trim panel.
   • Insert the green wire end between the passenger-side taillight socket and vehicle wiring harness.

6. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind the surface before drilling to avoid damage or injury.

7. Route the Power Wire:

   • Locate the black 12-gauge power wire from the T-Connector box.
   • Attach the provided black wire and route it along the vehicle’s frame or existing wiring to the engine compartment.

   Warning: Avoid routing near hot pipes, heat shields, or areas that may pinch or damage the wire.

8. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black wire using the provided yellow butt connector.

9. Reconnect the Battery and Test:

   • Reconnect the Negative (-) battery cable and insert the 15-amp fuse into the fuse holder.
   • Test the installation using a test light or trailer.

10. Reinstall Taillights and Panels:

    • Reinstall the taillight assemblies and other panels removed during installation.
    • Ensure no wires are pinched or damaged.

11. Secure the Wiring Harness:

    • Use the provided cable ties to secure the wiring harness.
    • Avoid areas that may pinch, cut, or melt the wire.

12. Store the 4-Flat Connector:

    • Route the 4-flat connector through the driver’s side trim panel into the spare tire compartment for storage when not in use.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Warranty Information:

• For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.