Installation Instructions for 2017-Current Chrysler Pacifica and 2020-2021 Chrysler Voyager

Part Numbers:

• 76916

Installation Time:

• Approximately 110 minutes for professional installers.

Tools Required:

• Ratchet Torque Wrench
• Safety Glasses
• Sockets: 8mm, 10mm, 19mm
• 6” Socket Extension
• Flat Head Screwdriver
• Tin Snips
• Exhaust Removal Pliers
• 1/4” Drill Bit
• Plastic Rivet Gun

Step-by-Step Instructions:

1. Install Receiver Housing:

   • Unlock the blue handle using the provided key.
   • Remove the receiver housing from the hitch by pressing and rotating the blue handle clockwise until it clicks.
   • Attach the weather covers to the housing.
   • Secure the housing to the hitch using M12 bolt, flat washer, and prevailing torque nut.
   • Tighten to 92 Lb.-Ft. (125 N*M).

2. Remove Underbody Panel:

   • Remove nine (9) M8 fasteners, five (5) to eight (8) M10 nuts, and one (1) or two (2) plastic push-on fasteners.
   • Detach the panel and set it aside.

3. Lower Exhaust:

   • Remove the two (2) rearmost rubber exhaust hangers using exhaust removal pliers. Spray with soapy water for easier removal.
   • Support the exhaust system to prevent damage.

4. Remove Heat Shield:

   • Remove two (2) M10 nuts, one of which is located above the muffler. Set the heat shield aside.

5. Fishwire Rearward Bolts:

   • Using the fishwire method, install carriage bolts and 2” blocks into the rearward attachment holes. Leave pull wires attached.

6. Fishwire Forward Bolts:

   • Using the reverse fishwire method, install carriage bolts and 3” blocks into the forward attachment holes. Leave pull wires attached.

7. Install Hitch:

   • Raise the hitch into position, passenger side first over the muffler. Guide the fishwire ends through the attachment holes.
   • Remove the pull wires and install conical washers (teeth side toward hitch) and 1/2” hex nuts onto the carriage bolts.
   • Ensure no wires or components are pinched between the hitch and vehicle frame.

8. Relocate Proximity Antenna:

   • Secure the key proximity antenna to the relocation bracket using the provided zip ties.
   • Reconnect the wiring.

9. Tighten Fasteners:

   • Torque all 1/2” fasteners to 110 Lb.-Ft. (149 N*M).

10. Trim Heat Shield:

    • Trim the heat shield as per the provided diagram and reinstall the remaining portion.

11. Reinstall Exhaust Hangers:

    • Raise the exhaust back into position and reinstall all hangers.

12. Trim Underbody Panel:

    • Trim the underbody panel as per the provided diagram and reinstall it.

Hardware List:

• (6) Carriage Bolts: 1/2”-13 x 1.75” GR8
• (6) Conical Washers: 1/2”
• (6) Hex Nuts: 1/2”-13 GR8
• (4) Spacer Blocks: 1/4” x 1” x 2”
• (2) Spacer Blocks: 1/4” x 1” x 3”
• (6) Pull Wires: 1/2”
• (3) Cable Ties

Safety Notes:

• Regularly inspect all fasteners to ensure they are securely tightened.
• Plug any holes in the vehicle body if the hitch is removed to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball.
• Always wear safety glasses during installation.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type:
  • Weight Carrying: 3,500 lb. (1,589 kg) Max Gross Trailer Weight, 350 lb. (159 kg) Max Tongue Weight
  • Weight Distributing: Not Applicable
• This product complies with SAE J684 and New York V.E.S.C. Regulation V-5.

Installation Instructions for 2017-Current Vehicle Models

Part Numbers:

• 76916

Installation Time:

• Approximately 110 minutes for professional installers.

Tools Required:

• Ratchet Torque Wrench
• Safety Glasses
• Sockets: 8mm, 10mm, 19mm
• 6” Socket Extension
• Flat Head Screwdriver
• Tin Snips
• Exhaust Removal Pliers
• 1/4” Drill Bit
• Plastic Rivet Gun

Step-by-Step Instructions:

1. Install Receiver Housing:

   • Unlock the blue handle using the provided key.
   • Remove the receiver housing from the hitch by pressing and rotating the blue handle clockwise until it clicks.
   • Attach the weather covers to the housing.
   • Secure the housing to the hitch using M12 bolt, flat washer, and prevailing torque nut.
   • Tighten to 92 Lb.-Ft. (125 N*M).

2. Remove Underbody Panel:

   • Remove nine (9) M8 fasteners, five (5) to eight (8) M10 nuts, and one (1) or two (2) plastic push-on fasteners.
   • Detach the panel and set it aside.

3. Lower Exhaust:

   • Remove the two (2) rearmost rubber exhaust hangers using exhaust removal pliers. Spray with soapy water for easier removal.
   • Support the exhaust system to prevent damage.

4. Remove Heat Shield:

   • Remove two (2) M10 nuts, one of which is located above the muffler. Set the heat shield aside.

5. Fishwire Rearward Bolts:

   • Using the fishwire method, install carriage bolts and 2” blocks into the rearward attachment holes. Leave pull wires attached.

6. Fishwire Forward Bolts:

   • Using the reverse fishwire method, install carriage bolts and 3” blocks into the forward attachment holes. Leave pull wires attached.

7. Install Hitch:

   • Raise the hitch into position, passenger side first over the muffler. Guide the fishwire ends through the attachment holes.
   • Remove the pull wires and install conical washers (teeth side toward hitch) and 1/2” hex nuts onto the carriage bolts.
   • Ensure no wires or components are pinched between the hitch and vehicle frame.

8. Relocate Proximity Antenna:

   • Secure the key proximity antenna to the relocation bracket using the provided zip ties.
   • Reconnect the wiring.

9. Tighten Fasteners:

   • Torque all 1/2” fasteners to 110 Lb.-Ft. (149 N*M).

10. Trim Heat Shield:

    • Trim the heat shield as per the provided diagram and reinstall the remaining portion.

11. Reinstall Exhaust Hangers:

    • Raise the exhaust back into position and reinstall all hangers.

12. Trim Underbody Panel:

    • Trim the underbody panel as per the provided diagram and reinstall it.

Hardware List:

• (6) Carriage Bolts: 1/2”-13 x 1.75” GR8
• (6) Conical Washers: 1/2”
• (6) Hex Nuts: 1/2”-13 GR8
• (4) Spacer Blocks: 1/4” x 1” x 2”
• (2) Spacer Blocks: 1/4” x 1” x 3”
• (6) Pull Wires: 1/2”
• (3) Cable Ties

Safety Notes:

• Regularly inspect all fasteners to ensure they are securely tightened.
• Plug any holes in the vehicle body if the hitch is removed to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball.
• Always wear safety glasses during installation.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type:
  • Weight Carrying: 3,500 lb. (1,589 kg) Max Gross Trailer Weight, 350 lb. (159 kg) Max Tongue Weight
  • Weight Distributing: Not Applicable
• This product complies with SAE J684 and New York V.E.S.C. Regulation V-5.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

This product is covered by a warranty. For complete warranty information, please download the full installation PDF.

Installation Instructions for T-One® T-Connector for Chrysler Pacifica LX and Touring

Part Numbers:

• 118723

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• 8mm Socket & Ratchet or 8mm Wrench
• Torx T27 Socket & Ratchet or Torx T27 Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Remove the Taillights:

   • Open the rear tailgate to access the bolts holding the taillights.
   • Using a Torx T27 socket or wrench, remove the taillights on both driver and passenger sides.
   • Carefully pull the taillights away from the vehicle, avoiding damage to alignment pins.

2. Disconnect the Wiring Harness:

   • Disconnect the vehicle wiring harness from both taillight sockets.
   • Separate the connectors carefully, ensuring not to break the locking tabs. Clean all connector surfaces.

3. Prepare the Underbody Trim:

   • Underneath the vehicle, partially remove the underbody trim panel by removing 8mm and 10mm bolts.
   • Determine a suitable mounting point behind the rear bumper fascia on the driver’s side.
   • Mount the T-One® Connector black box using the provided double-sided tape.

   Warning: Mount the module with the epoxy side facing downward to prevent water accumulation.

4. Connect the Driver-Side T-Connector:

   • Fish the T-Connector end with the yellow wires up between the bumper and vehicle body into the taillight pocket.
   • Plug the T-Connector end with the yellow wire between the driver-side taillight socket and the vehicle wiring harness.

5. Route the Passenger-Side T-Connector:

   • Route the T-Connector end with the green wire to the passenger side and the 4-flat underneath the bumper.
   • Route the T-Connector end with the green wire up through the opening on the passenger side.
   • Repeat Step 4 for the passenger side.

6. Mount the 4-Flat Connector:

   • Mount the 4-flat connector end in an accessible location using a bracket or electrical box (not included).

7. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify the area behind the surface before drilling to avoid damage or injury.

8. Connect the Power Wire:

   • Locate the black 12-gauge power wire from the T-One® Connector black box.
   • Attach the provided black wire and route it along the exterior frame or existing wiring to the engine compartment up to the battery.

   Warning: Avoid routing near hot pipes, heat shields, or the fuel tank.

9. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.

10. Reconnect the Battery and Test:

    • Reconnect the vehicle’s Negative (-) battery cable.
    • Insert the 15-amp fuse into the fuse holder.
    • Test the installation using a test light or trailer.

11. Reassemble the Vehicle:

    • Reinstall the taillight assemblies, trim panels, and any other removed components, ensuring no wires are pinched or damaged.

12. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-Connector harness, avoiding areas that may pinch, cut, or melt the wire.

13. Test and Verify:

    • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.
    • Test the T-Connector functionality.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Installation Instructions for T-One® T-Connector for Chrysler Pacifica LX and Touring

Part Numbers:

• 118723

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• 8mm Socket & Ratchet or 8mm Wrench
• Torx T27 Socket & Ratchet or Torx T27 Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Remove the Taillights:

   • Open the rear tailgate to access the bolts holding the taillights.
   • Using a Torx T27 socket or wrench, remove the taillights on both driver and passenger sides.
   • Carefully pull the taillights away from the vehicle, avoiding damage to alignment pins.

2. Disconnect the Wiring Harness:

   • Disconnect the vehicle wiring harness from both taillight sockets.
   • Separate the connectors carefully, ensuring not to break the locking tabs. Clean all connector surfaces.

3. Prepare the Underbody Trim:

   • Underneath the vehicle, partially remove the underbody trim panel by removing 8mm and 10mm bolts.
   • Determine a suitable mounting point behind the rear bumper fascia on the driver’s side.
   • Mount the T-One® Connector black box using the provided double-sided tape.

   Warning: Mount the module with the epoxy side facing downward to prevent water accumulation.

4. Connect the Driver-Side T-Connector:

   • Fish the T-Connector end with the yellow wires up between the bumper and vehicle body into the taillight pocket.
   • Plug the T-Connector end with the yellow wire between the driver-side taillight socket and the vehicle wiring harness.

5. Route the Passenger-Side T-Connector:

   • Route the T-Connector end with the green wire to the passenger side and the 4-flat underneath the bumper.
   • Route the T-Connector end with the green wire up through the opening on the passenger side.
   • Repeat Step 4 for the passenger side.

6. Mount the 4-Flat Connector:

   • Mount the 4-flat connector end in an accessible location using a bracket or electrical box (not included).

7. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify the area behind the surface before drilling to avoid damage or injury.

8. Connect the Power Wire:

   • Locate the black 12-gauge power wire from the T-One® Connector black box.
   • Attach the provided black wire and route it along the exterior frame or existing wiring to the engine compartment up to the battery.

   Warning: Avoid routing near hot pipes, heat shields, or the fuel tank.

9. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.

10. Reconnect the Battery and Test:

    • Reconnect the vehicle’s Negative (-) battery cable.
    • Insert the 15-amp fuse into the fuse holder.
    • Test the installation using a test light or trailer.

11. Reassemble the Vehicle:

    • Reinstall the taillight assemblies, trim panels, and any other removed components, ensuring no wires are pinched or damaged.

12. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-Connector harness, avoiding areas that may pinch, cut, or melt the wire.

13. Test and Verify:

    • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.
    • Test the T-Connector functionality.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Note: Store the 4-flat connector in the rear cargo area when not in use to prevent damage.