Installation Instructions for 2017-Current Chrysler Pacifica and 2020-2021 Chrysler Voyager

Part Numbers:

• 76916

Installation Time:

• Approximately 110 minutes for professional installers.

Tools Required:

• Ratchet Torque Wrench
• Safety Glasses
• Sockets: 8mm, 10mm, 19mm
• 6” Socket Extension
• Flat Head Screwdriver
• Tin Snips
• Exhaust Removal Pliers
• 1/4” Drill Bit
• Plastic Rivet Gun

Step-by-Step Instructions:

1. Install Receiver Housing:

   • Unlock the blue handle using the provided key.
   • Remove the receiver housing from the hitch by pressing and rotating the blue handle clockwise until it clicks.
   • Attach the weather covers to the housing.
   • Secure the housing to the hitch using M12 bolt, flat washer, and prevailing torque nut.
   • Tighten to 92 Lb.-Ft. (125 N*M).

2. Remove Underbody Panel:

   • Remove nine (9) M8 fasteners, five (5) to eight (8) M10 nuts, and one (1) or two (2) plastic push-on fasteners.
   • Detach the panel and set it aside.

3. Lower Exhaust:

   • Remove the two (2) rearmost rubber exhaust hangers using exhaust removal pliers. Spray with soapy water for easier removal.
   • Support the exhaust system to prevent damage.

4. Remove Heat Shield:

   • Remove two (2) M10 nuts, one of which is located above the muffler. Set the heat shield aside.

5. Fishwire Rearward Bolts:

   • Using the fishwire method, install carriage bolts and 2” blocks into the rearward attachment holes. Leave pull wires attached.

6. Fishwire Forward Bolts:

   • Using the reverse fishwire method, install carriage bolts and 3” blocks into the forward attachment holes. Leave pull wires attached.

7. Install Hitch:

   • Raise the hitch into position, passenger side first over the muffler. Guide the fishwire ends through the attachment holes.
   • Remove the pull wires and install conical washers (teeth side toward hitch) and 1/2” hex nuts onto the carriage bolts.
   • Ensure no wires or components are pinched between the hitch and vehicle frame.

8. Relocate Proximity Antenna:

   • Secure the key proximity antenna to the relocation bracket using the provided zip ties.
   • Reconnect the wiring.

9. Tighten Fasteners:

   • Torque all 1/2” fasteners to 110 Lb.-Ft. (149 N*M).

10. Trim Heat Shield:

    • Trim the heat shield as per the provided diagram and reinstall the remaining portion.

11. Reinstall Exhaust Hangers:

    • Raise the exhaust back into position and reinstall all hangers.

12. Trim Underbody Panel:

    • Trim the underbody panel as per the provided diagram and reinstall it.

Hardware List:

• (6) Carriage Bolts: 1/2”-13 x 1.75” GR8
• (6) Conical Washers: 1/2”
• (6) Hex Nuts: 1/2”-13 GR8
• (4) Spacer Blocks: 1/4” x 1” x 2”
• (2) Spacer Blocks: 1/4” x 1” x 3”
• (6) Pull Wires: 1/2”
• (3) Cable Ties

Safety Notes:

• Regularly inspect all fasteners to ensure they are securely tightened.
• Plug any holes in the vehicle body if the hitch is removed to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball.
• Always wear safety glasses during installation.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type:
  • Weight Carrying: 3,500 lb. (1,589 kg) Max Gross Trailer Weight, 350 lb. (159 kg) Max Tongue Weight
  • Weight Distributing: Not Applicable
• This product complies with SAE J684 and New York V.E.S.C. Regulation V-5.

Installation Instructions for 2017-Current Vehicle Models

Part Numbers:

• 76916

Installation Time:

• Approximately 110 minutes for professional installers.

Tools Required:

• Ratchet Torque Wrench
• Safety Glasses
• Sockets: 8mm, 10mm, 19mm
• 6” Socket Extension
• Flat Head Screwdriver
• Tin Snips
• Exhaust Removal Pliers
• 1/4” Drill Bit
• Plastic Rivet Gun

Step-by-Step Instructions:

1. Install Receiver Housing:

   • Unlock the blue handle using the provided key.
   • Remove the receiver housing from the hitch by pressing and rotating the blue handle clockwise until it clicks.
   • Attach the weather covers to the housing.
   • Secure the housing to the hitch using M12 bolt, flat washer, and prevailing torque nut.
   • Tighten to 92 Lb.-Ft. (125 N*M).

2. Remove Underbody Panel:

   • Remove nine (9) M8 fasteners, five (5) to eight (8) M10 nuts, and one (1) or two (2) plastic push-on fasteners.
   • Detach the panel and set it aside.

3. Lower Exhaust:

   • Remove the two (2) rearmost rubber exhaust hangers using exhaust removal pliers. Spray with soapy water for easier removal.
   • Support the exhaust system to prevent damage.

4. Remove Heat Shield:

   • Remove two (2) M10 nuts, one of which is located above the muffler. Set the heat shield aside.

5. Fishwire Rearward Bolts:

   • Using the fishwire method, install carriage bolts and 2” blocks into the rearward attachment holes. Leave pull wires attached.

6. Fishwire Forward Bolts:

   • Using the reverse fishwire method, install carriage bolts and 3” blocks into the forward attachment holes. Leave pull wires attached.

7. Install Hitch:

   • Raise the hitch into position, passenger side first over the muffler. Guide the fishwire ends through the attachment holes.
   • Remove the pull wires and install conical washers (teeth side toward hitch) and 1/2” hex nuts onto the carriage bolts.
   • Ensure no wires or components are pinched between the hitch and vehicle frame.

8. Relocate Proximity Antenna:

   • Secure the key proximity antenna to the relocation bracket using the provided zip ties.
   • Reconnect the wiring.

9. Tighten Fasteners:

   • Torque all 1/2” fasteners to 110 Lb.-Ft. (149 N*M).

10. Trim Heat Shield:

    • Trim the heat shield as per the provided diagram and reinstall the remaining portion.

11. Reinstall Exhaust Hangers:

    • Raise the exhaust back into position and reinstall all hangers.

12. Trim Underbody Panel:

    • Trim the underbody panel as per the provided diagram and reinstall it.

Hardware List:

• (6) Carriage Bolts: 1/2”-13 x 1.75” GR8
• (6) Conical Washers: 1/2”
• (6) Hex Nuts: 1/2”-13 GR8
• (4) Spacer Blocks: 1/4” x 1” x 2”
• (2) Spacer Blocks: 1/4” x 1” x 3”
• (6) Pull Wires: 1/2”
• (3) Cable Ties

Safety Notes:

• Regularly inspect all fasteners to ensure they are securely tightened.
• Plug any holes in the vehicle body if the hitch is removed to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball.
• Always wear safety glasses during installation.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type:
  • Weight Carrying: 3,500 lb. (1,589 kg) Max Gross Trailer Weight, 350 lb. (159 kg) Max Tongue Weight
  • Weight Distributing: Not Applicable
• This product complies with SAE J684 and New York V.E.S.C. Regulation V-5.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

This product is covered by a warranty. For complete warranty information, please download the full installation PDF.