Installation Instructions for 2020-Current Mazda CX-30

Part Numbers:

• 76603
• 84603
• CQT76603

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 10 mm, 11/16"
• Flat Head Screwdriver
• Exhaust Removal Pliers
• Die Grinder
• 6-inch Socket Extension

Step-by-Step Instructions:

1. Remove Bottom Bracket Attachment:

   • Use a 10 mm socket to remove 1 bolt from the bottom bracket attachment on each side.
   • Use a flat head screwdriver to remove 3 rivets from the attachment.
   • Press the bracket inward to release it from the plastic tab attached to the frame rails.
   • Return the bracket attachment and hardware to the vehicle owner.

2. Lower Exhaust:

   • Using exhaust removal pliers, lower the exhaust by removing 4 rubber hangers (2 on each end of the muffler).
   • Ensure the exhaust is supported before removing the hangers.
   • Apply spray lubricant or soapy water to the rubber hangers for easier removal.

3. Enlarge Vehicle Frame Access Holes:

   • Peel off the sticker on the access hole if present.
   • Use a die grinder to enlarge the access hole to a 1-inch diameter on each side.

4. Install Hitch:

   • Feed the carriage bolts and spacers through the access holes using pull wires, leaving the pull wires attached.
   • Raise the hitch into position and feed the pull wires through the hitch bracket slot.
   • Remove the pull wires and loosely install the conical washers (teeth side toward the hitch) and hex nuts onto the hitch.

5. Tighten Fasteners:

   • Using a torque wrench, tighten all 7/16" fasteners to 50 ft-lbs (68 N*m).

6. Reinstall Exhaust:

   • Reattach the exhaust using the rubber hangers removed earlier.

Hardware List:

• (4) Carriage Bolt 7/16"-14 x 1.75" GR5
• (4) Spacer 0.875" x 2.00" x 0.109"
• (4) Conical Washer 7/16"
• (4) Hex Nut 7/16"-14 GR2
• (4) Pull Wire 7/16"

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check that all fasteners and the hitch ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 2,000 lbs (907 kg) trailer weight, 300 lbs (136 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 45 minutes.
• For detailed photo instructions, scan the QR code provided in the manual or visit the website.

Installation Instructions for 2020-Current Mazda CX‑30

Part Numbers:

• 76603
• 84603
• CQT76603

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 10 mm, 11/16"
• Flat Head Screwdriver
• Exhaust Removal Pliers
• Die Grinder
• 6‑inch Socket Extension

Step-by-Step Instructions:

1. Remove Bottom Bracket Attachment:

• Use a 10 mm socket to remove 1 bolt from the bottom bracket attachment on each side.
• Use a flat head screwdriver to remove 3 rivets from the attachment.
• Press the bracket inward to release it from the plastic tab attached to the frame rails.
• Return the bracket attachment and hardware to the vehicle owner.

2. Lower Exhaust:

• Using exhaust removal pliers, lower the exhaust by removing 4 rubber hangers (2 on each end of the muffler).
• Ensure the exhaust is supported before removing the hangers.
• Apply spray lubricant or soapy water to the rubber hangers for easier removal.

3. Enlarge Vehicle Frame Access Holes:

• Peel off the sticker on the access hole if present.
• Use a die grinder to enlarge the access hole to a 1‑inch diameter on each side.

4. Install Hitch:

• Feed the carriage bolts and spacers through the access holes using pull wires, leaving the pull wires attached.
• Raise the hitch into position and feed the pull wires through the hitch bracket slot.
• Remove the pull wires and loosely install the conical washers (teeth side toward the hitch) and hex nuts onto the hitch.

5. Tighten Fasteners:

• Using a torque wrench, tighten all 7/16" fasteners to 50 ft‑lbs (68 N*m).

6. Reinstall Exhaust:

• Reattach the exhaust using the rubber hangers removed earlier.

Hardware List:

• (4) Carriage Bolt 7/16"-14 x 1.75" GR5
• (4) Spacer 0.875" x 2.00" x 0.109"
• (4) Conical Washer 7/16"
• (4) Hex Nut 7/16"-14 GR2
• (4) Pull Wire 7/16"

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check that all fasteners and the hitch are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 2,000 lbs (907 kg) trailer weight, 300 lbs (136 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
• Installation time for professional installers is approximately 45 minutes.
• For detailed photo instructions, scan the QR code provided in the manual or visit the website.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

This product is covered under a limited warranty. For complete warranty instructions, please download the full installation PDF.