Installation Instructions for 2020-Current Subaru Outback

Part Numbers:

• 76926

Installation Time:

• Approximately 60 minutes for professional installers.

Tools Required:

• Ratchet Torque Wrench
• Safety Glasses
• Sockets: 10mm, 14mm, 17mm, 11/16”
• Plastic Trim Tools
• Flat Head Screwdriver
• Phillips Head Screwdriver
• Plastic Rivet Gun
• Tape Measure
• Utility Knife
• Marker
• Silicone Sealant

Step-by-Step Instructions:

1. Install Receiver Housing:

   • Unlock the blue handle using the provided key.
   • Remove the receiver housing from the hitch by pressing the blue handle and rotating it clockwise until it clicks.
   • Attach weather covers to the receiver housing.
   • Secure the housing to the hitch using M12 bolt, flat washer, and prevailing torque nut.
   • Torque the fasteners to 92 Lb.-Ft. (125 N*M).

2. Place Warning Labels:

   • Store the warning card in the vehicle glove compartment.
   • Apply warning labels to the receiver and the door jamb.

3. Remove Taillights:

   • Open the tailgate and remove the plastic cover near the taillight using a Phillips screwdriver.
   • Remove two push-pin rivets and two screws from each taillight.
   • Gently pull the taillights rearward, disconnect the wiring, and set them aside.

4. Remove Fascia:

   • Remove three plastic push-pin rivets along the bottom center edge of the fascia.
   • Remove one rivet from the outer bottom edge of the fascia near the wheel well on each side.
   • Remove one upper rivet from inside each wheel well using a flat head screwdriver. Leave the two lower rivets intact.
   • Detach the fascia by gently pulling it rearward and releasing clips. Disconnect any wiring harnesses and set the fascia aside.

5. Remove Bumper Beam:

   • Using a 14mm socket, remove two M10 flange hex nuts and four M10 hex bolts securing the bumper beam.
   • Disconnect the blind spot monitor wire if equipped and set the bumper beam aside. Retain the hex nuts for hitch installation.

6. Apply Sealant:

   • Apply silicone sealant to both hitch bracket mounting surfaces to ensure a secure fit.

7. Install Hitch and Bumper Beam:

   • Raise the hitch into position, aligning it with the frame rail.
   • Use pull wires to feed the carriage bolts and spacers through the frame holes and into position.
   • Secure the hitch and bumper beam with the provided hardware. Torque all M10 fasteners to 42 Lb.-Ft. (57 N*M).

8. Trim Fascia:

   • Mark the center of the fascia and trim an 8” x 6” notch at the bottom using a utility knife.

9. Reinstall Fascia and Components:

   • Reconnect any wiring harnesses and reinstall the fascia using the original push-pin rivets.
   • Install one rivet in the rear wheel well location using a plastic rivet gun.
   • Reinstall the taillights and reconnect the wiring.

Hardware List:

• (2) M12x1.75x100mm Bolts (CL10.9)
• (2) Flat Washers (7/16”)
• (2) Prevailing Torque Nuts (M12x1.75, CL10)
• (2) Carriage Bolts: 7/16”-14x1.50” Gr5
• (2) Spacer Blocks: 0.106”x0.88”x2”
• (2) Flat Washers (7/16”)
• (2) Lock Washers (7/16”)
• (2) Hex Nuts: 7/16”-14
• (2) Pull Wires: 7/16”-14
• (4) M10x1.25x35 Hex Bolts (CL8.8)
• (6) Conical Washers: 3/8”
• (2) M10-1.25 Hex Nuts
• (4) Plastic Rivets

Safety Notes:

• Regularly inspect all fasteners to ensure they are securely tightened.
• Plug any holes in the vehicle body if the hitch is removed to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball.
• Always wear safety glasses during installation.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type:
  • Weight Carrying: 3,500 lb. (1,589 kg) Max Gross Trailer Weight, 350 lb. (159 kg) Max Tongue Weight
  • Weight Distributing: Not Applicable
• This product complies with SAE J684 and New York V.E.S.C. Regulation V-5.

Installation Instructions for 2020-Current Subaru Outback

Part Numbers:

• 76926

Installation Time:

• Approximately 60 minutes for professional installers.

Tools Required:

• Ratchet Torque Wrench
• Safety Glasses
• Sockets: 10mm, 14mm, 17mm, 11/16”
• Plastic Trim Tools
• Flat Head Screwdriver
• Phillips Head Screwdriver
• Plastic Rivet Gun
• Tape Measure
• Utility Knife
• Marker
• Silicone Sealant

Step-by-Step Instructions:

1. Install Receiver Housing:

   • Unlock the blue handle using the provided key.
   • Remove the receiver housing from the hitch by pressing the blue handle and rotating it clockwise until it clicks.
   • Attach weather covers to the receiver housing.
   • Secure the housing to the hitch using M12 bolt, flat washer, and prevailing torque nut.
   • Torque the fasteners to 92 Lb.-Ft. (125 N*M).

2. Place Warning Labels:

   • Store the warning card in the vehicle glove compartment.
   • Apply warning labels to the receiver and the door jamb.

3. Remove Taillights:

   • Open the tailgate and remove the plastic cover near the taillight using a Phillips screwdriver.
   • Remove two push-pin rivets and two screws from each taillight.
   • Gently pull the taillights rearward, disconnect the wiring, and set them aside.

4. Remove Fascia:

   • Remove three plastic push-pin rivets along the bottom center edge of the fascia.
   • Remove one rivet from the outer bottom edge of the fascia near the wheel well on each side.
   • Remove one upper rivet from inside each wheel well using a flat head screwdriver. Leave the two lower rivets intact.
   • Detach the fascia by gently pulling it rearward and releasing clips. Disconnect any wiring harnesses and set the fascia aside.

5. Remove Bumper Beam:

   • Using a 14mm socket, remove two M10 flange hex nuts and four M10 hex bolts securing the bumper beam.
   • Disconnect the blind spot monitor wire if equipped and set the bumper beam aside. Retain the hex nuts for hitch installation.

6. Apply Sealant:

   • Apply silicone sealant to both hitch bracket mounting surfaces to ensure a secure fit.

7. Install Hitch and Bumper Beam:

   • Raise the hitch into position, aligning it with the frame rail.
   • Use pull wires to feed the carriage bolts and spacers through the frame holes and into position.
   • Secure the hitch and bumper beam with the provided hardware. Torque all M10 fasteners to 42 Lb.-Ft. (57 N*M).

8. Trim Fascia:

   • Mark the center of the fascia and trim an 8” x 6” notch at the bottom using a utility knife.

9. Reinstall Fascia and Components:

   • Reconnect any wiring harnesses and reinstall the fascia using the original push-pin rivets.
   • Install one rivet in the rear wheel well location using a plastic rivet gun.
   • Reinstall the taillights and reconnect the wiring.

Hardware List:

• (2) M12x1.75x100mm Bolts (CL10.9)
• (2) Flat Washers (7/16”)
• (2) Prevailing Torque Nuts (M12x1.75, CL10)
• (2) Carriage Bolts: 7/16”-14x1.50” Gr5
• (2) Spacer Blocks: 0.106”x0.88”x2”
• (2) Flat Washers (7/16”)
• (2) Lock Washers (7/16”)
• (2) Hex Nuts: 7/16”-14
• (2) Pull Wires: 7/16”-14
• (4) M10x1.25x35 Hex Bolts (CL8.8)
• (6) Conical Washers: 3/8”
• (2) M10-1.25 Hex Nuts
• (4) Plastic Rivets

Safety Notes:

• Regularly inspect all fasteners to ensure they are securely tightened.
• Plug any holes in the vehicle body if the hitch is removed to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball.
• Always wear safety glasses during installation.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type:
  • Weight Carrying: 3,500 lb. (1,589 kg) Max Gross Trailer Weight, 350 lb. (159 kg) Max Tongue Weight
  • Weight Distributing: Not Applicable
• This product complies with SAE J684 and New York V.E.S.C. Regulation V-5.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-Connector Adapter for Subaru (Forester, Outback, XV Crosstrek)

Part Numbers:

• 118467

Tools Required:

• Trim Panel Remover
• Test Probe

Step-by-Step Instructions:

1. Prepare the Rear Cargo Area:

   • Open the vehicle’s rear tailgate.
   • Remove the cargo nets and cargo floor hatch to access the spare tire area.

2. Locate the Tow Plug Housing:

   • 2009-2013 Subaru Forester: Remove the driver’s side and center foam cargo trays to locate the tow plug housing under the driver’s side foam tray.
   • 2010-2019 Subaru Outback: Locate the tow plug housing behind the driver’s side trim panel. It is taped to the wire harness with blue tape.
   • 2014-Current Subaru Forester / XV Crosstrek: Locate the tow plug housing behind the driver’s side trim panel. It is taped to the wire harness with tape.
   • 2020-Current Subaru Outback: Temporarily remove the rear threshold plate. Locate the tow plug on the passenger side under the rear threshold plate. It is taped to the harness with tape.

3. Connect the T-Connector Harness:

   • Insert the T-Connector harness into the vehicle’s tow plug housing and lock it into place.
   • Ensure the connectors are fully inserted with the locking tabs engaged.

   Warning:

   • All connections must be complete for the T-Connector to function properly.
   • Test and verify the installation with a test light or trailer. For the initial test, reset the vehicle's electrical system by temporarily removing the key from the ignition.

4. Mount the Black Box:

   • On the driver’s side, mount the T-Connector black box using the provided double-sided tape.
   • Secure the remaining T-Connector harness with the provided cable ties, avoiding areas that could cut or pinch the wire.

   Note:

   • Store the 4-flat connector in the spare tire compartment when not in use.

   Warning:

   • Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the following specifications:
     • Max. stop/turn light: 1 per side (2.1 amps)
     • Max. tail lights: (5.6 amps)

Safety Notes:

• Always follow all warnings and instructions included with the product before beginning installation.
• Wear safety glasses and use all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and instruction sheet for additional details.

Installation Instructions for T-Connector Adapter for Subaru (Forester, Outback, XV Crosstrek)

Part Numbers:

• 118467

Tools Required:

• Trim Panel Remover
• Test Probe

Step-by-Step Instructions:

1. Prepare the Rear Cargo Area:

   • Open the vehicle’s rear tailgate.
   • Remove the cargo nets and cargo floor hatch to access the spare tire area.

2. Locate the Tow Plug Housing:

   • 2009-2013 Subaru Forester: Remove the driver’s side and center foam cargo trays to locate the tow plug housing under the driver’s side foam tray.
   • 2010-2019 Subaru Outback: Locate the tow plug housing behind the driver’s side trim panel. It is taped to the wire harness with blue tape.
   • 2014-Current Subaru Forester / XV Crosstrek: Locate the tow plug housing behind the driver’s side trim panel. It is taped to the wire harness with tape.
   • 2020-Current Subaru Outback: Temporarily remove the rear threshold plate. Locate the tow plug on the passenger side under the rear threshold plate. It is taped to the harness with tape.

3. Connect the T-Connector Harness:

   • Insert the T-Connector harness into the vehicle’s tow plug housing and lock it into place.
   • Ensure the connectors are fully inserted with the locking tabs engaged.

   Warning:

   • All connections must be complete for the T-Connector to function properly.
   • Test and verify the installation with a test light or trailer. For the initial test, reset the vehicle's electrical system by temporarily removing the key from the ignition.

4. Mount the Black Box:

   • On the driver’s side, mount the T-Connector black box using the provided double-sided tape.
   • Secure the remaining T-Connector harness with the provided cable ties, avoiding areas that could cut or pinch the wire.

   Note:

   • Store the 4-flat connector in the spare tire compartment when not in use.

   Warning:

   • Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the following specifications:
     • Max. stop/turn light: 1 per side (2.1 amps)
     • Max. tail lights: (5.6 amps)

Safety Notes:

• Always follow all warnings and instructions included with the product before beginning installation.
• Wear safety glasses and use all safety precautions during installation.

Manufacturer Notes:

• Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
• Refer to the vehicle owner’s manual and instruction sheet for additional details.

Warranty Information:

• This product is covered by a warranty for X years from the date of purchase. The warranty covers defects in materials and workmanship under normal use.
• For complete warranty instructions, please download the full installation PDF.

For Technical Support: For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

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