Installation Instructions for 2021-Current Ford Bronco

Part Numbers:

• 76605
• 84605
• CQT76605

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Socket: 3/4"

Step-by-Step Instructions:

1. Install Hitch:

   • Raise the hitch into position, aligning the slots in the hitch with the attachment holes in the bumper beam.
   • Insert four 1/2" hex bolts with flat washers through the hitch and the holes in the bumper beam from the forward side to the rear.
   • Secure with the 1/2" flange locknuts provided in the kit.

2. Tighten Fasteners:

   • Using a torque wrench, tighten all 1/2"-13 Grade 5 fasteners to 75 ft-lbs (102 N*m).

Hardware List:

• (4) Hex Bolt 1/2"-13 x 4 1/2" GR5
• (4) Flat Washer 1/2"
• (4) Flange Locknut 1/2"-13

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check that all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or other body panels if the hitch is removed to prevent the entry of water or exhaust fumes.
• Observe safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 4,500 lbs (2,041 kg) trailer weight, 675 lbs (306 kg) tongue weight.
• Weight Distributing Capacity: 4,500 lbs (2,041 kg) trailer weight, 675 lbs (306 kg).
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 25 minutes.
• For detailed photo instructions, scan the QR code provided in the manual or visit the website.

Installation Instructions for 2021-Current Ford Bronco

Part Numbers:

• 76605
• 84605
• CQT76605

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Socket: 3/4"

Step-by-Step Instructions:

1. Install Hitch:

• Raise the hitch into position, aligning the slots in the hitch with the attachment holes in the bumper beam.
• Insert four 1/2" hex bolts with flat washers through the hitch and the holes in the bumper beam from the forward side to the rear.
• Secure with the 1/2" flange locknuts provided in the kit.

2. Tighten Fasteners:

• Using a torque wrench, tighten all 1/2"-13 Grade 5 fasteners to 75 ft-lbs (102 N*m).

Hardware List:

• (4) Hex Bolt 1/2"-13 x 4 1/2" GR5
• (4) Flat Washer 1/2"
• (4) Flange Locknut 1/2"-13

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check that all fasteners and the hitch are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or other body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Observe safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 4,500 lbs (2,041 kg) trailer weight, 675 lbs (306 kg) tongue weight.
• Weight Distributing Capacity: 4,500 lbs (2,041 kg) trailer weight, 675 lbs (306 kg).
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
• Installation time for professional installers is approximately 25 minutes.
• For detailed photo instructions, scan the QR code provided in the manual or visit the website.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

This product is covered under a limited warranty. For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-One® T-Connector for Ford Full Size Bronco (Except with LED Taillights)

Part Numbers:

• 118867

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Rear Door:

   • Locate the protective covers next to each taillight.
   • Starting on the driver’s side, use a Phillips screwdriver to remove four clips and a panel puller to remove the protective cover.
   • Remove the two 10mm bolts with a socket and carefully set aside the bolts, clips, and cover to expose the taillight connector. Repeat for the passenger side.

2. Disconnect the Taillight Wiring Harness:

   • On both sides of the vehicle, locate and disconnect the taillight wiring harness connectors.
   • Ensure all connectors are clean and free of dirt and avoid breaking the locking tabs.

3. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the driver-side wiring connectors.
   • Ensure the connectors are fully inserted and the locking tabs are securely engaged.

4. Mount the Black Box:

   • Mount the T-One® Connector black box on the driver’s side using the provided double-sided tape.
   • Secure the box in an exposed area above and behind the taillight.
   • Warning: Ensure the epoxy side of the module is facing downward to prevent water accumulation.

5. Ground the White Wire:

   • Locate a suitable grounding point, such as the vehicle’s frame or crossmember.
   • Clean the grounding area of dirt and rustproofing.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
   • Caution: Verify the area behind the surface before drilling to avoid damage or injury.

6. Route the Passenger-Side T-Connector:

   • Route the harness containing the green wire and 4-flat connector down the opening between the bumper and body.
   • Route the green wire to the passenger side and up through the opening to the taillight pocket.

7. Connect the Passenger-Side T-Connector:

   • Insert the T-One® Connector end with the green wire between the passenger-side wiring connectors.
   • Ensure the connectors are fully inserted and the locking tabs are engaged.

8. Route the Power Wire:

   • Locate the black 14-gauge power wire from the T-One® Connector black box.
   • Connect the provided black 12-gauge wire and route it along the exterior frame or existing wiring to the engine compartment.
   • Avoid routing near hot pipes, heat shields, fuel tanks, or areas that may pinch or damage the wire.

9. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder and attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.
   • Warning: Follow all warnings printed on the tow vehicle’s battery.

10. Reconnect the Battery and Test:

    • Reconnect the Negative (-) battery cable and install the 15-amp fuse into the fuse holder.
    • Test the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

11. Secure the Harness:

    • Use the provided cable ties to secure the remaining harness, avoiding areas where the wires could be pinched, cut, or melted.

12. Reinstall Covers:

    • Reinstall the protective covers, bolts, and other items removed during installation.
    • Ensure no wires are pinched or damaged.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.
• Follow all warnings and instructions printed on the tow vehicle’s battery.

Installation Instructions for T-One® T-Connector for Ford Full Size Bronco (Except with LED Taillights)

Part Numbers:

• 118867

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Rear Door:

   • Locate the protective covers next to each taillight.
   • Starting on the driver’s side, use a Phillips screwdriver to remove four clips and a panel puller to remove the protective cover.
   • Remove the two 10mm bolts with a socket and carefully set aside the bolts, clips, and cover to expose the taillight connector. Repeat for the passenger side.

2. Disconnect the Taillight Wiring Harness:

   • On both sides of the vehicle, locate and disconnect the taillight wiring harness connectors.
   • Ensure all connectors are clean and free of dirt and avoid breaking the locking tabs.

3. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the driver-side wiring connectors.
   • Ensure the connectors are fully inserted and the locking tabs are securely engaged.

4. Mount the Black Box:

   • Mount the T-One® Connector black box on the driver’s side using the provided double-sided tape.
   • Secure the box in an exposed area above and behind the taillight.
   • Warning: Ensure the epoxy side of the module is facing downward to prevent water accumulation.

5. Ground the White Wire:

   • Locate a suitable grounding point, such as the vehicle’s frame or crossmember.
   • Clean the grounding area of dirt and rustproofing.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
   • Caution: Verify the area behind the surface before drilling to avoid damage or injury.

6. Route the Passenger-Side T-Connector:

   • Route the harness containing the green wire and 4-flat connector down the opening between the bumper and body.
   • Route the green wire to the passenger side and up through the opening to the taillight pocket.

7. Connect the Passenger-Side T-Connector:

   • Insert the T-One® Connector end with the green wire between the passenger-side wiring connectors.
   • Ensure the connectors are fully inserted and the locking tabs are engaged.

8. Route the Power Wire:

   • Locate the black 14-gauge power wire from the T-One® Connector black box.
   • Connect the provided black 12-gauge wire and route it along the exterior frame or existing wiring to the engine compartment.
   • Avoid routing near hot pipes, heat shields, fuel tanks, or areas that may pinch or damage the wire.

9. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder and attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.
   • Warning: Follow all warnings printed on the tow vehicle’s battery.

10. Reconnect the Battery and Test:

    • Reconnect the Negative (-) battery cable and install the 15-amp fuse into the fuse holder.
    • Test the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

11. Secure the Harness:

    • Use the provided cable ties to secure the remaining harness, avoiding areas where the wires could be pinched, cut, or melted.

12. Reinstall Covers:

    • Reinstall the protective covers, bolts, and other items removed during installation.
    • Ensure no wires are pinched or damaged.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings.
• Always wear safety glasses and follow safety precautions during installation.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.