Installation Instructions for Chrysler Town & Country, Chrysler Voyager, Dodge Caravan, Plymouth Voyager

Part Numbers:

• 06369
• 36296
• 90165
• 39602 (U-Haul)

Wiring Access Location:

• SUV1
• SUV2

Tools Required:

• Wrenches: 18 mm, 19 mm
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Front Bumper Bolts:

   • Remove the front bumper bolts on both sides of the vehicle.

2. Install M12 x 1.75 Studs:

   • Install the M12 x 1.75 studs into the holes where the front bumper bolts were removed. Tighten by hand until seated. Final tightening will occur when the nuts are secured later.

3. Remove Rear Bumper Bolts:

   • Remove the rear bumper bolts.

4. Position and Secure Hitch:

   • Place the hitch into position as shown in the instructions.
   • Install the remaining fasteners into the existing weldnuts on the frame.

5. Tighten Fasteners:

   • Tighten all M12 x 1.75 fasteners to 75 ft-lbs (102 N*m) using a torque wrench.

Hardware List:

• (2) Stud – M12 x 1.75
• (2) Spacer – 3/16 x 1-1/2 x 2
• (2) Lock Washer – 1/2"
• (2) Hex Nut – M12 x 1.75

Safety Notes:

• Regularly check the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or other body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,589 kg) trailer weight, 300 lbs (136 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Drawbar must be used in the rise position only.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Compatible with all models of Chrysler Town & Country, Chrysler Voyager, Dodge Caravan, and Plymouth Voyager (2WD, 4WD, short and long wheelbase).
• Installation time for professional installers is approximately 30 minutes.
• For more detailed instructions, refer to the QR code or manual provided.

Installation Instructions for Chrysler Town & Country, Chrysler Voyager, Dodge Caravan, Plymouth Voyager

Part Numbers:

• 06369
• 36296
• 90165
• 39602 (U-Haul)

Wiring Access Location:

• SUV1
• SUV2

Tools Required:

• Wrenches: 18 mm, 19 mm
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Front Bumper Bolts:

   • Remove the front bumper bolts on both sides of the vehicle.

2. Install M12 x 1.75 Studs:

   • Install the M12 x 1.75 studs into the holes where the front bumper bolts were removed. Tighten by hand until seated. Final tightening will occur when the nuts are secured later.

3. Remove Rear Bumper Bolts:

   • Remove the rear bumper bolts.

4. Position and Secure Hitch:

   • Place the hitch into position as shown in the instructions.
   • Install the remaining fasteners into the existing weldnuts on the frame.

5. Tighten Fasteners:

   • Tighten all M12 x 1.75 fasteners to 75 ft-lbs (102 N*m) using a torque wrench.

Hardware List:

• (2) Stud – M12 x 1.75
• (2) Spacer – 3/16 x 1-1/2 x 2
• (2) Lock Washer – 1/2"
• (2) Hex Nut – M12 x 1.75

Safety Notes:

• Regularly check the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or other body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,589 kg) trailer weight, 300 lbs (136 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Drawbar must be used in the rise position only.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Compatible with all models of Chrysler Town & Country, Chrysler Voyager, Dodge Caravan, and Plymouth Voyager (2WD, 4WD, short and long wheelbase).
• Installation time for professional installers is approximately 30 minutes.
• For more detailed instructions, refer to the QR code or manual provided.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118334

Wiring Access Location:

• Tail light wiring harness near the rear of the vehicle.

Tools Required:

• Utility knife.
• Drill with a 3/32" drill bit.
• Screw or cable ties (provided in the kit).

Step-by-Step Instructions:

1. Remove both of the vehicle’s rear tail lamp housings.
   • Slide the red locking tab on the harness connector to the unlocked position.
   • Disconnect the wire harness from both tail lamp sockets.

Vehicle-Specific Instructions:

2A. Minivans:

• Pull the vehicle’s wiring harness and rubber grommet slightly out on the driver’s side.
• Plug the T-Connector end with the yellow wire between the mating plug on the tail light socket and the vehicle wiring harness.
• Lock the connectors with the red locking tab.
• Repeat this procedure for the passenger’s side using the T-Connector end with the green wire.

2B. Durango:

• Temporarily remove the black air baffle below the rubber grommet on the driver’s side.
• Push the vehicle’s wiring and rubber grommet into the area behind the baffle.
• Place the T-Connector harness behind the air baffle and plug the T-Connector end with the yellow wire into the mating plug on the vehicle’s wiring harness.
• Lock the connectors with the red locking tabs.

3. With the vehicle wiring and grommets exposed:
   • Slit the grommet on the driver’s side using a utility knife.
   • Unwrap or cut the tape around the grommet tabs and pull the wiring slightly out on the passenger’s side.
   • Repeat this step on the passenger’s side.

4A. Minivans:

• Open the vehicle’s jack storage compartment on the driver’s side.
• Push the T-Connector 4-flat connector inside through the tail light wiring hole and into the storage compartment.

4B. Durango:

• Route the T-Connector end with the green wire and the 4-flat connector through the grommet hole from inside to outside.
• Route the green wire to the passenger’s side and secure the 4-flat underneath the bumper.

5. Reposition the rubber grommets on both sides over the T-Connector wiring.

   • Push all existing wires back into the grommet holes and reseat the grommets.

6. Secure the black converter box and trailer wiring using double-sided tape, electrical tape, or cable ties.

   • Place the converter box inside the jack storage compartment or behind the air baffle.

7. Replace all removed trim panels, air baffles, and tail lamp housings.

   • Position the wire harness between the housing and the vehicle body.
   • Secure the T-Connector harness under the bumper using the provided cable ties.

8. Test the installation with a test light or trailer.

   • Specifications:
     • Max. stop/turn light: 1 per side (2.1 amps).
     • Max. tail light: (4.2 amps).

Hardware List:

• T-Connector adapter.
• Black box.
• Cable ties.
• Double-sided tape.

Safety Notes:

• Handle all connectors with care to avoid damage.
• Ensure all connections are clean and securely fastened.
• Do not drill into exposed surfaces.
• Test the installation after completing all steps to verify functionality.

Manufacturer Notes:

• Follow all warnings and instructions provided with the product.
• Use a test light or trailer to confirm proper installation.
• Overloading circuits can cause fires. Adhere to specified ratings.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118334

Wiring Access Location:

• Tail light wiring harness near the rear of the vehicle.

Tools Required:

• Utility knife
• Drill with a 3/32" drill bit
• Screw or cable ties (provided in the kit)

Step-by-Step Instructions:

1. Remove Rear Tail Lamp Housings:
   • Slide the red locking tab on the harness connector to the unlocked position.
   • Disconnect the wire harness from both tail lamp sockets.

Vehicle-Specific Instructions:

2A. Minivans:

• Pull the vehicle’s wiring harness and rubber grommet slightly out on the driver’s side.
• Plug the T-Connector end with the yellow wire between the mating plug on the tail light socket and the vehicle wiring harness.
• Lock the connectors with the red locking tab.
• Repeat this procedure for the passenger’s side using the T-Connector end with the green wire.

2B. Durango:

• Temporarily remove the black air baffle below the rubber grommet on the driver’s side.
• Push the vehicle’s wiring and rubber grommet into the area behind the baffle.
• Place the T-Connector harness behind the air baffle and plug the T-Connector end with the yellow wire into the mating plug on the vehicle’s wiring harness.
• Lock the connectors with the red locking tabs.

3. Expose Vehicle Wiring and Grommets:
   • Slit the grommet on the driver’s side using a utility knife.
   • Unwrap or cut the tape around the grommet tabs and pull the wiring slightly out on the passenger’s side.
   • Repeat this step on the passenger’s side.

4A. Minivans:

• Open the vehicle’s jack storage compartment on the driver’s side.
• Push the T-Connector 4-flat connector inside through the tail light wiring hole and into the storage compartment.

4B. Durango:

• Route the T-Connector end with the green wire and the 4-flat connector through the grommet hole from inside to outside.
• Route the green wire to the passenger’s side and secure the 4-flat underneath the bumper.

5. Reposition Rubber Grommets:

   • Push all existing wires back into the grommet holes and reseat the grommets on both sides over the T-Connector wiring.

6. Secure the Black Converter Box and Wiring:

   • Use double-sided tape, electrical tape, or cable ties to secure the black converter box and trailer wiring.
   • Place the converter box inside the jack storage compartment or behind the air baffle.

7. Reassemble the Vehicle:

   • Replace all removed trim panels, air baffles, and tail lamp housings.
   • Position the wire harness between the housing and the vehicle body.
   • Secure the T-Connector harness under the bumper using the provided cable ties.

8. Test the Installation:

   • Test the installation with a test light or trailer to ensure all connections function properly.

Specifications:

• Max. Stop/Turn Light: 1 per side (2.1 amps)
• Max. Tail Light: 4.2 amps

Hardware List:

• T-Connector adapter
• Black box
• Cable ties
• Double-sided tape

Safety Notes:

• Handle all connectors with care to avoid damage.
• Ensure all connections are clean and securely fastened.
• Do not drill into exposed surfaces.
• Test the installation after completing all steps to verify functionality.

Additional Information:

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:
For complete warranty instructions, please download the full installation PDF.

Note: Follow all warnings and instructions provided with the product. Use a test light or trailer to confirm proper installation. Overloading circuits can cause fires—adhere to specified ratings.