Installation Instructions for Dodge Van

Part Numbers:

• 41533
• 37070

Wiring Access Location:

• SUV5

Tools Required:

• Drill with 1/2" Drill Bit (if required)
• Wrenches: 3/4", 7/8"

Step-by-Step Instructions:

1. Prepare Frame Rail:

   • If the vehicle has a heat shield, remove one (1) screw from the bottom of the frame rail so the bracket will sit flat on the frame. Return the screw to the vehicle owner.

2. Fishwire Fasteners (if required):

   • For vehicles without existing weldnuts, fishwire 1/2"-13 GR5 carriage bolts and spacer blocks through the access holes in the frame as shown in the diagram.

3. Position Hitch:

   • Raise the hitch into position, aligning it with the frame rails.

4. Install Fasteners:

   • For vehicles with weldnuts, install the provided M12 x 1.75 CL10.9 bolts with conical toothed washers into the existing weldnuts.
   • For vehicles without weldnuts, secure the hitch using carriage bolts, spacer blocks, and hex nuts as shown in the diagram.

5. Tighten All Fasteners:

   • Tighten 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m).
   • Tighten M12 x 1.75 CL10.9 bolts to 92 lb-ft (125 N*m).

6. Ensure Proper Clearance:

   • Ensure the hitch is positioned correctly and that the wiring harness located inside the passenger's side frame rail is not pinched or sandwiched between the frame rail and fasteners.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)
• M12 x 1.75 CL10.9 bolts: 92 lb-ft (125 N*m)

Hardware List:

• (4) Carriage Bolts, 1/2"-13 x 1.75" GR5
• (2) Blocks, 1/4" x 1-1/2" x 2" (1277)
• (2) Blocks, 1/4" x 1-1/2" x 3" (1711)
• (4) Hex Nuts, 1/2"-13
• (4) Conical Toothed Washers, 1/2"
• (2) Hex Bolts, M12 x 1.75 x 45mm CL10.9
• (2) Conical Toothed Washers, M12

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 6,000 lb
  • Max Tongue Weight: 600 lb
• Weight Distributing:
  • Max Gross Trailer Weight: 10,000 lb
  • Max Tongue Weight: 1,000 lb

Additional Notes:

• This hitch does not fit vehicles equipped with a factory step bumper.
• Wiring harness is located inside the passenger's side frame rail. Take care to avoid damage.
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Van

Part Numbers:

• 41533
• 37070

Wiring Access Location:

• SUV5

Tools Required:

• Drill with 1/2" Drill Bit (if required)
• Wrenches: 3/4", 7/8"

Step-by-Step Instructions:

1. Prepare Frame Rail:

   • If the vehicle has a heat shield, remove one (1) screw from the bottom of the frame rail so the bracket will sit flat on the frame. Return the screw to the vehicle owner.

2. Fishwire Fasteners (if required):

   • For vehicles without existing weldnuts, fishwire 1/2"-13 GR5 carriage bolts and spacer blocks through the access holes in the frame as shown in the diagram.

3. Position Hitch:

   • Raise the hitch into position, aligning it with the frame rails.

4. Install Fasteners:

   • For vehicles with weldnuts, install the provided M12 x 1.75 CL10.9 bolts with conical toothed washers into the existing weldnuts.
   • For vehicles without weldnuts, secure the hitch using carriage bolts, spacer blocks, and hex nuts as shown in the diagram.

5. Tighten All Fasteners:

   • Tighten 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m).
   • Tighten M12 x 1.75 CL10.9 bolts to 92 lb-ft (125 N*m).

6. Ensure Proper Clearance:

   • Ensure the hitch is positioned correctly and that the wiring harness located inside the passenger's side frame rail is not pinched or sandwiched between the frame rail and fasteners.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)
• M12 x 1.75 CL10.9 bolts: 92 lb-ft (125 N*m)

Hardware List:

• (4) Carriage Bolts, 1/2"-13 x 1.75" GR5
• (2) Blocks, 1/4" x 1-1/2" x 2" (1277)
• (2) Blocks, 1/4" x 1-1/2" x 3" (1711)
• (4) Hex Nuts, 1/2"-13
• (4) Conical Toothed Washers, 1/2"
• (2) Hex Bolts, M12 x 1.75 x 45mm CL10.9
• (2) Conical Toothed Washers, M12

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 6,000 lb
  • Max Tongue Weight: 600 lb
• Weight Distributing:
  • Max Gross Trailer Weight: 10,000 lb
  • Max Tongue Weight: 1,000 lb

Additional Notes:

• This hitch does not fit vehicles equipped with a factory step bumper.
• Wiring harness is located inside the passenger's side frame rail. Take care to avoid damage.
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

This product is covered by a limited warranty. For complete warranty instructions, please download the full installation PDF.